YS100_Mainte_E - 第37页

The instruction manual of this machine is written for those who operate this machine. Please read this manual carefully for correct operations and pay special attention to safety precautions. After reading through this m…

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Chapter 4 How to replace consumable parts
1. Nozzle 4-1
1.1 Replacing the nozzle tip and spring 4-1
1.2 Replacing the nozzle O-ring 4-2
2. Replacing nozzle leaf springs 4-3
3. Ejector unit 4-5
3.1 Replacing an ejector bit 4-5
3.2 Replacing a valve (solenoid valve) 4-6
3.3 Replacing a cleaning blow valve 4-9
4. Replacing the conveyor belts 4-10
Chapter 5 Lubrication points and schedule
1. Lubrication preparations 5-1
1.1 Compatible grease 5-1
1.2 Grease gun 5-1
2. Lubrication points and schedule 5-2
2.1 X-axis 5-2
2.2 Y-axis 5-3
2.3 PU-axis 5-3
2.4 W-axis (Conveyor) 5-4
2.5 Z-axis (Spline shaft) 5-5
Appendix
1. Specifications A-1
1.1 Air regulator unit A-1
1.2 Power connection terminals A-2
2. Warranty A-3
The instruction manual of this machine is written for those who operate
this machine.
Please read this manual carefully for correct operations and pay
special attention to safety precautions.
After reading through this manual, please use this manual as an
occasional reference and keep it within reach.
Introduction
Contents
1. Contents of each chapter i
2. Maintenance list ii
i
Introduction
1. Contents of each chapter
This manual is comprised of the following chapters.
Chapter 1 Maintenance
Describes conditions and environments to use for maintaining equipment performance. The importance of making daily
checks and performing cleaning tasks is explained. Setups to make before starting maintenance work, consumable parts
and maintenance tools as well as the necessary tools are also described.
Chapter 2 Daily maintenance items
Making checks and cleaning the machine are essential daily maintenance tasks for maintaining equipment performance.
Performing these tasks prevents unforeseen trouble and allows using the machine in an optimum state.
Chapter 3 Periodic maintenance items
It describes maintenance works that should be performed periodically to maintain equipment performance. It includes
periodic maintenance intervals such as for "weekly", "monthly", "2-month", "3-month", "6-month", and "1-year"
maintenance works. In addition to inspection and cleaning, lubricate the ball screw or guide.
Chapter 4 How to replace consumable parts
Describes methods for replacing parts subject to constant wear such as nozzle leaf springs and ejector valves.
Chapter 5 Lubrication Points & Schedule
Provides information regarding the lubrication points, lubrication tools, and the lubrication schedule for the axes
described in "Chapter 3 Periodic maintenance items".
w
WARNING
ALWAYS THOROUGHLY READ "SAFETY INSTRUCTIONS" STATED AT THE BEGINNING OF THIS DOCUMENT BEFORE STARTING
THE MAINTENANCE WORK.