YS100_Mainte_E - 第40页

Chapter 1 Maintenance Contents 1. Maintaining machine per formance 1-1 1.1 Essential conditions and working environment 1-1 1.2 Importance of periodic inspections and cleaning 1-2 2. Preparing for maintenance works 1-3 2…

Introduction

2. Maintenance list

Maintenance list

: Perform maintenance. : Perform if necessary after inspection : Contact YAMAHA sales representative.

Section Unit name Check item Daily Weekly Monthly 3 Mon.

6 Mon.

or more

When

damaged

Clean-

ing

Lubri-

cation

Replace-

ment

Adjust-

ment

Head unit

Nozzle

Air path

Buffing (spring

action)

Pick-up condition

Leaf spring Holding condition

Nozzle holder

Air path

Buffing (spring

action)

FNC head Locate pin

FNC nozzle Air path

Spline shaft

(Z-axis)

Air path

Condition and

operation

Ejector unit

Filter

Vacuum pressure

(BIT)

Valve

Gripper nozzle

(option

)

Condition and

operation

Component

supply

Feeder plate Holding condition

X and Y

axes

X-axis

Ball screw

2 Mon.

Guide 2 Mon.

Y-axis

Ball screw

2 Mon.

Guide 2 Mon.

Conveyor

units

Board sensor

Condition and

operation

Board clamp

Condition and

operation

Board transport

unit

Conveyor belt 2 Mon.

Push-up

Ball screw

2 Mon.

Ball guide 2 Mon.

W-axis

Ball screw

6 Mon.

Guide 6 Mon.

Hexagon spline shaft

6 Mon.

Vision

system

Lighting

unit

Fiducial camera

Lighting and

Reflector

Multi-vision camera

Protective glass

Side-view camera

(option

)

Diffuser and Lens

Others

Blow station Filter 1 year

Nozzle station

(option)

ANC sensor board 1 year

Air/Oil mist filter Filter

Chapter 1 Maintenance

Contents

1. Maintaining machine performance 1-1

1.1 Essential conditions and working environment 1-1

1.2 Importance of periodic inspections and cleaning 1-2

2. Preparing for maintenance works 1-3

2.1 Consumable parts and replaceable parts (for repairs) 1-3

2.1.1 Consumable parts 1-3

2.1.2 Nozzles 1-6

2.1.3 Replaceable parts (for repairs) 1-9

2.2 Maintenance tools 1-10

2.2.1 Cleaning tools 1-10

2.2.2 Lubricating tools and grease 1-12

2.2.3 Special tool 1-14

2.3 Required tools 1-15

1-1

Maintenance

1. Maintaining machine performance

The most important condition essential for maintaining the performance of the machine you purchased is

using it under good environmental conditions. Performing daily maintenance and periodic inspections is also

absolutely essential.

1.1 Essential conditions and working environment

Air

Item Description

Supply air pressure 0.45 MPa or more

Air hose Inner diameter of 8 mm or more

Air conditions Clean air passed through air dryer and air filter should be used.

Power

Item Description

Power supply 200/208/220/240/380/400/416VAC (+/-10%), 3-phase AC line

Frequency 50Hz/60Hz

Power supply capacity 5.2kVA (main unit only)

Average power consumption 0.7kW (main unit only)

Power supply connection Power cable conductor cross-section area: 2.5 mm

minimum

Environment

Item Description

Noise Complies with EN61000-6-2 standard.

Humidity 20 to 90% (no condensation), optimal range: 50 to 60%

Temperature Functions guaranteed within 15 to 35°C. Machine precision guaranteed within 20 to 28°C.

Atmosphere No dust or powder. No significant noise generation.

Installation

Flat level location sturdy enough so no vibration occurs during operation.

Wooden floors in particular are unsuitable.

Required floor flatness

When using feeder exchange carriages on the front and rear sides of the machine, the

flatness of the floor must be within 10 mm, including the area directly under the machine.

Floor load-bearing strength 850kg/m

or more

NOTE

When using an industrial humidiﬁer as static electricity prevention measures, be sure to use water equivalent to the DI

water.