YS100_Mainte_E - 第90页
3-25 3 Periodic maintenance items 3.1.2 Cleaning and greasing the X, Y and W axes guides e 1 Pr epare for maintenance work. 1. Press the emergency stop button and then open the machine safety cover . 2. If the machine is…
3-24
3
Periodic maintenance items
3
Clean the ball screws.
1. Grasp the carrying handle to move each
axis to one end.
2. Wipe away the old grease and dirt from
the ball screw with a lint-free cloth (for
clean room use).
3. Move the axes to the opposite end and
wipe the opposite side ball screw clean
(X and Y axes).
53340-L1-10
n
NOTE
Carefully wipe the lead grooves of the ball screws
during the cleaning work. Additionally, make sure that
any dirt is not produced.
4
Apply grease to the ball screws.
X-axis, Y-axis
Use the grease gun to supply the specified
grease (NSL) to the grease nipples.
Then move the head back and forth by
hand along each axis and wipe away
excess grease.
53341-L1-10
n
NOTE
The bent type nozzle is necessary for lubrication of the X
axis ball screw, and the flexible type nozzle is necessary
for lubrication of the Y axis ball screw. Make sure to
attach the correct one.
5
Reattach the covers.
Reattach the ball screw covers in the
reverse order of the removal procedures.
Cleaning the ball screws
Step 3
X-axis ball screw
Y-axis ball screw
Greasing the ball screws
Step 4
Grease nipple
Grease gun
Grease gun
X-axis
Y-axis
3-25
3
Periodic maintenance items
3.1.2 Cleaning and greasing the X, Y and W axes guides
e
1
Prepare for maintenance work.
1. Press the emergency stop button and
then open the machine safety cover.
2. If the machine is equipped with a
carriage, remove the carriage to easily
access to the head unit.
2
Clean the guides.
1. After moving each axis to the edge,
clean the whole guide with a lint-free
cloth that does not raise dust.
2. Move the axis to the opposite side and
wipe the opposite side guides (X-axis and
Y-axis).
53342-L1-00
n
NOTE
Wipe away thoroughly the old grease in the grooves of
the guide rails.
3
Apply new grease to the guide rails.
1. X axis
Set the bent type nozzle on the grease
gun, and inject the specified grease
(NSL) into the grease nipple for X axis
guide.
The grease nipples are located behind
the head assembly, two each on the
right and left at the positions (heights) of
the upper and lower guides (total of 4
places).
2. Y1 and Y2 axes
Set the standard type nozzle on the
grease gun, and inject the specified
grease (NSL) into the grease nipple for Y
axis guide.
The grease nipples are located on the
front and back sides of the slider on
each Y-axis guide (total of 4 places).
53343-L1-00
4
Remove excess grease.
After moving the axis left and right (X-axis)
or back and forth (Y-axis) manually a few
times, wipe away excess grease.
Cleaning the guides
Step 2
Guide rail Wipe with cleaning cloth or paper towel.
Greasing the guide
Step 3
Y-axis guide
Grease gun
Grease gunX-axis guide
Grease nipple
3-26
3
Periodic maintenance items
3.2 Cleaning and greasing the push-up axis (PU axis)
The push-up axis prevents flexing or warping of the board during clamping. It is important as it prevents
depressing of the board during component mounting.
The push-up axis also prevents deviations in the component mounting accuracy due to the board depressing
during component mounting. Periodic cleaning and lubricating the push-up axis is required to ensure it
operates correctly.
c
CAUTION
If trouble occurs with the push-up axis, contact YAMAHA sales representative. Disassembly and cleaning of the
push-up axis by the user will void the warranty.
1
Change the conveyor width to its
maximum width.
1. Press the [Conveyor Width] button on the
[Unit] – [Conveyor] screen to display the
“Conveyor Width” screen.
2. Enter the maximum value of the
conveyor width in the “Changed
conveyor width”, press [OK]. The
conveyor is changed to the width that
was just entered.
54304-L1-10
TIP
The maximum conveyor width value is 460 mm or 410
mm in standard specification.
2
Raise the push-up unit.
1. Press the [Push-up] button to display the
“Conveyor Push-up” screen.
2. Enter “0.1 mm” in “Thickness”, and press
the [OK] button. The push-up unit moves
up.
54319-L1-00
e
3
Remove the push-up plate.
1. Press the emergency stop button and
then open the machine safety cover.
2. If the machine is equipped with a
carriage, remove the carriage to easily
access to the push-up axis.
3. Removed the fixed bolts (four locations)
on the push-up plate using the hex
wrench (4) to remove the push-up plate.
53374-L1-00
c
CAUTION
The push-up plate is heavy. Use plenty of caution when
handling.
4
Remove the old grease.
Remove the old grease from the 2 ball
screws and 2 ball guides with lint-free cloth
that does not raise dust.
Changing the conveyor width
Step 1
[width] button Enter the maximum conveyor value
Step 2
Raise the push-up unit
[Push Up] button Enter “0.1 mm”
Removing the push-up plate
Step 3
Push-up plate