Formflex Manual - 第23页

1.16 FormFlex Tooling M anual Chapter Issue 4 Jun 04 TECHNIC AL RE FERENCE PREVENTIVE MAINTEN ANCE Material Safet y Dat a Sheet Material Safety Data Sheet s (MSDS) list ing the health and saf ety aspect s applicable t o …

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TECHNICAL REFERENCE
PREVENTIVE MAINTENANCE
Chapter Issue 4 Jun 04 FormFlex Tooling Manual 1.15
PREVENTIVE MAINTENANCE
Daily Maintenance
Program
NOTE
This procedure is to be carried out in conjunction with the machine’s Daily
Maintenance Program.
WARNING
HARMFUL SUBSTANCES. CLEANING WIPES AND CLEANING SOLUTIONS MAY
CONTAIN SUBSTANCES HAZARDOUS TO HEALTH. OBSERVE ALL
MANUFACTURERS’ HEALTH AND SAFETY GUIDELINES. ALWAYS WEAR
APPROVED PROTECTIVE CLOTHING WHEN CLEANING THE MACHINE.
CAUTION
COMPRESSED AIR.
Compressed air must not be used to clean FormFlex
tooling modules otherwise damage to oil seals within the unit may occur
causing leaks.
Preparation The machine must be isolated from electrical power and air pressure.
Procedure
Monthly
Maintenance
Program
NOTE
This procedure is to be carried out in conjunction with the machine’s Monthly
Maintenance Program.
WARNING
HARMFUL SUBSTANCES. CLEANING WIPES AND CLEANING SOLUTIONS MAY
CONTAIN SUBSTANCES HAZARDOUS TO HEALTH. OBSERVE ALL
MANUFACTURERS’ HEALTH AND SAFETY GUIDELINES. ALWAYS WEAR
APPROVED PROTECTIVE CLOTHING WHEN CLEANING THE MACHINE.
CAUTION
COMPRESSED AIR.
Compressed air must not be used to clean FormFlex
tooling modules otherwise damage to oil seals within the unit may occur
causing leaks.
Preparation 1. Ensure that there is no board or screen in the machine.
2. Press the amber FormFlex operator button to raise all the pins.
3. Shut down the machine and isolated from electrical power and air pressure.
Procedure
The FormFlex Pin Pressure check in the Adjustments and Settings section of
this manual must be carried out after this procedure.
No. Task Tools Completed Comments
1 Inspect the FormFlex tooling modules
for signs of leaks. If leak found, replace
tooling module.
2 Remove any debris from the FormFlex
tooling module and clean.
Spatula,
IPA Impregnated
Wipes
No. Task Tools Completed Comments
1 Wipe all the pins of the tooling modules
to remove any residue.
IPA Impregnated
Wipes
1.16 FormFlex Tooling Manual Chapter Issue 4 Jun 04
TECHNICAL REFERENCE
PREVENTIVE MAINTENANCE
Material Safety Data Sheet
Material Safety Data Sheets (MSDS) listing the health and safety aspects
applicable to consumables such as cleaning materials, oils and greases are
available on request from the purchase source.
If difficulty is experienced in obtaining any MSDS, assistance is available from
DEK.
Contact your local DEK agent.
Disposal of Waste Materials
All waste materials including fluids and contaminated materials must be dis-
posed of in accordance with current federal regulations and local state legisla-
tion.
MACHINE PROGRAMMING
FORMFLEX SETUP
Chapter Issue 4 Jun 04 FormFlex Tooling Manual 2.1
CHAPTER 2 MACHINE PROGRAMMING
FORMFLEX SETUP
Setup Procedure
WARNING
BOARD CLAMPS. EXTREME CARE MUST BE EXERCISED WHEN WORKING IN
THE TOOLING AREA OF THE MACHINE TO AVOID INJURY. THE FOILS ON THE
FRONT AND REAR BOARD CLAMPS ARE VERY SHARP.
CAUTION
BOARD CLAMPS.
Care must be taken to ensure that the board clamps are
not damaged when removing or replacing tooling.
The FormFlex setup procedure is only required when setting up the machine for
a new product.
If FormFlex tooling array is not fitted to the machine see ‘Fitting FormFlex
Tooling’ in the Replacement Procedures of the previous chapter and the Form-
Flex Best Working Practices (BWP) Manual for preparation.
If FormFlex tooling array is fitted to the machine carry out the following:
1. Complete the relevant machine setup procedures:
• Power Up and Log On
• Loading a Product File
• Editing a Product File
• Fit Squeegees/ProFlow
NOTE
a. When using FormFlex, the print gap in the product file must be set to zero.
b. If the machine has a fixed head, the Raise Head function button is
replaced by Open Cover function button.
2. If FormFlex has been setup for a previous product, carry out Resetting
FormFlex procedure later in this chapter and refer to the BWP for prepara-
tion details.
3. Select Show Classic from the Instinctiv screen, 700 series only.
4. Select Setup (F6).
5. Select Change Screen (F5). The message ‘Open Front Cover and
Remove Screen ’ is displayed.
6. Raise the front printhead cover/shutter and remove the screen if fitted.
7. Lower the front printhead cover/shutter and select the System button.
Run Head
Paste
Load
Clean
Screen
Adjust Setup Monitor Maint.
Mode
Load
Data
Edit
Data
Setup
Squeegee
Change
Screen
Change
Tooling
Change
Language
Exit