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Titl e P age SIPLACE SX4/DX4 Service Manual Edition 01/2014 EN

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SIPLACE SX4/DX4
Service Manual
Edition 01/2014 EN
All names identified by ® are registered trademarks of ASM Assembly Systems GmbH & Co. KG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
We have reviewed t he contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be
precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary
connections are included in subsequent editions.
Copyright © ASM Assembly Systems Technical data subject to change
ASM Assembly Systems GmbH & Co. KG
Rupert-Mayer-Strasse 44
81379 München
Germany
Item no.: 00196713-02
www.siplace.com Printed by ASM Assembly Systems
Contents
Service Manual SIPLACE SX4/DX4 3
Table of Contents
1 Introduction 9
1.1 Safety Instructions 9
1.1.1 Conventions for the use of safety instructions 9
1.1.2 Safety Instructions for Working with Strong Magnetic Fields10
1.1.3 Safety Instructions for the Power Supply 10
1.1.4 Safety Instructions for the Compressed Air Supply 11
1.1.5 Safety Instructions for Work on the Cutting Device 11
1.1.6 Safety Instructions for the Gantry 11
1.1.7 Safety Instructions on Hazardous Materials 11
1.2 Preparatory Work... 12
1.3 Other Instructions 14
1.3.1 Environmentally-Friendly Disposal of Materials and Components 14
1.3.2 Use of Original SIPLACE Accessories and Spare Parts 14
1.3.3 Information About This Service Manual 14
1.3.4 ESD Guidelines 15
1.3.4.1 Definition of ESD 15
1.3.4.2 Important Measures to Protect Against Static Charging 15
1.3.4.3 Handling ESD Modules 15
1.3.4.4 Measurements and Modifications to ESD Modules 15
1.3.4.5 Dispatching ESD Modules 16
1.3.5 Validity of Document 16
1.3.6 Release History 16
1.3.7 SIPLACE on the World Wide Web (WWW) 17
1.4 Staff Qualifications and Training 17
1.5 Abbreviations 18
2 Overview of the Modules 19
2.1 Overview of SX4/DX4 19
2.1.1 Serial Number of Module 19
2.2 C&P20, C&P20A and C&P20M head 20
2.2.1 Differentiation of the C&P20 heads 20
2.3 C&P20 Nozzle Changer 21
2.4 Twin Head 22
2.5 CPP Head 22
2.6 Electrical System 23
2.6.1 BoxPC 627B (DX4) 23
2.6.2 BoxPC 827B (SX4) 23
2.6.3 Power Supply 24
2.6.4 GCU 25
2.7 Pneumatic System 26
2.8 Gantries 26
2.9 PCB Conveyor 27
2.9.1 Single conveyor 27
2.9.2 Dual Conveyor 27
2.9.3 Quad Lane Conveyor 27
2.9.4 Width Adjustment 28
2.10 COT Insert for SX4 28
2.11 X-Series component trolley 29
2.12 Manual Table for DX4 29
2.13 Cutter 30
2.14 Docking Station for X-Series Component Trolley 30