SIPLACE-SX4-DX4-用户手册 - 第4页

Contents 4 Service Manual SIPLACE SX4/DX4 3 Service Work 31 3.1 Basic Machine 31 3.1.1 Replacing the Gas Pressure Shock Absorber on the Cover [03 086743-xx] 31 3.1.1.1 Troubleshooting – L oose Screwed Fixt ures on the G …

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Contents
Service Manual SIPLACE SX4/DX4 3
Table of Contents
1 Introduction 9
1.1 Safety Instructions 9
1.1.1 Conventions for the use of safety instructions 9
1.1.2 Safety Instructions for Working with Strong Magnetic Fields10
1.1.3 Safety Instructions for the Power Supply 10
1.1.4 Safety Instructions for the Compressed Air Supply 11
1.1.5 Safety Instructions for Work on the Cutting Device 11
1.1.6 Safety Instructions for the Gantry 11
1.1.7 Safety Instructions on Hazardous Materials 11
1.2 Preparatory Work... 12
1.3 Other Instructions 14
1.3.1 Environmentally-Friendly Disposal of Materials and Components 14
1.3.2 Use of Original SIPLACE Accessories and Spare Parts 14
1.3.3 Information About This Service Manual 14
1.3.4 ESD Guidelines 15
1.3.4.1 Definition of ESD 15
1.3.4.2 Important Measures to Protect Against Static Charging 15
1.3.4.3 Handling ESD Modules 15
1.3.4.4 Measurements and Modifications to ESD Modules 15
1.3.4.5 Dispatching ESD Modules 16
1.3.5 Validity of Document 16
1.3.6 Release History 16
1.3.7 SIPLACE on the World Wide Web (WWW) 17
1.4 Staff Qualifications and Training 17
1.5 Abbreviations 18
2 Overview of the Modules 19
2.1 Overview of SX4/DX4 19
2.1.1 Serial Number of Module 19
2.2 C&P20, C&P20A and C&P20M head 20
2.2.1 Differentiation of the C&P20 heads 20
2.3 C&P20 Nozzle Changer 21
2.4 Twin Head 22
2.5 CPP Head 22
2.6 Electrical System 23
2.6.1 BoxPC 627B (DX4) 23
2.6.2 BoxPC 827B (SX4) 23
2.6.3 Power Supply 24
2.6.4 GCU 25
2.7 Pneumatic System 26
2.8 Gantries 26
2.9 PCB Conveyor 27
2.9.1 Single conveyor 27
2.9.2 Dual Conveyor 27
2.9.3 Quad Lane Conveyor 27
2.9.4 Width Adjustment 28
2.10 COT Insert for SX4 28
2.11 X-Series component trolley 29
2.12 Manual Table for DX4 29
2.13 Cutter 30
2.14 Docking Station for X-Series Component Trolley 30
Contents
4 Service Manual SIPLACE SX4/DX4
3 Service Work 31
3.1 Basic Machine 31
3.1.1 Replacing the Gas Pressure Shock Absorber on the Cover [03086743-xx] 31
3.1.1.1 Troubleshooting – Loose Screwed Fixtures on the Gas Springs 32
3.1.2 Replacing the Cover Switch [03055263-xx] 34
3.1.3 Replacing the Cover Fan [03056479-xx] 35
3.1.4 Guide Rollers on the Covers 36
3.2 Electrical System 37
3.2.1 Electrical Checks 37
3.2.2 Measuring Voltages at the Power Supply Unit 37
3.2.3 Checking the Input Voltage at the Inrush Current Limitation Board 38
3.2.4 Checking the Input Voltage on the Transformer Module 39
3.2.5 Replacing the AC/DC Converter (Pulsed Power Packs A5 to A8)40
3.2.6 Replacing the Rectifiers (U1 to U3, U20 to U24) 42
3.2.7 Replacing the Load Add Circuit (A4) [03094585Sxx] 43
3.2.8 Replacing the Line Filter (Z1) [03078386-xx] 44
3.2.9 Replacing the Main Switch 3LD2 [03040709-xx] 45
3.2.10 Replacing the Motor Circuit Breaker with Motor Protection Tripping Unit 46
3.2.10.1 Replacing the Motor Circuit Breaker PKZ2 [00342494-xx] 46
3.2.10.2 Replacing the Motor Protection Tripping Unit (PKZ 2) 48
3.2.10.3 Replacing the Motor Circuit Breaker PKE32/XTU-32 [03098183-xx] 50
3.2.11 Replacing the Protective Contactor Combination [00358268-xx] 52
3.2.12 Replacing the Output Coupling Link (K7) [03065954-xx] 53
3.2.13 Replacing the Socket [00375320-xx] 54
3.2.14 Replacing the SP Splitter (A10) [03076607-xx] 55
3.2.15 Replacing the Microfuse (F40 to F51) [03010626-xx] 56
3.3 Control 57
3.3.1 Replacing the Control Computer BoxPC 57
3.3.2 Replacing the CAN Card [03079973-xx] 59
3.3.3 Replacing the Hotlink Interface Card [03052135-xx] 60
3.3.4 Replacing the BoxPC Memory Extension [03086337-xx] 61
3.3.5 Replacing the Monitor [03078913-xx] 62
3.4 Pneumatic System 63
3.4.1 Pneumatic System - Overview 63
3.4.2 Sealing the Screwed Connections 64
3.4.3 Dismantling the Lower Side Cover 64
3.4.4 Replacing the Pressure Regulator (Location 1) [03062103-xx]65
3.4.5 Replacing the Proportional Controller (Location 4) [03065425-xx] 66
3.4.6 Buffer Module for Autorecovery Option [03086425-xx] 68
3.4.7 Replacing the Side Channel Compressor Elmo Blower (Location 3) [03004094-xx] 68
3.4.8 Replacing the Electronic Ballast for the ELMO Blower [03006517-xx] 70
3.5 Gantries 71
3.5.1 Replacing the X Axis Incremental Encoder [03020588-xx] 71
3.5.2 Replacing the Y Axis Incremental Encoder [03017754-xx] 74
3.5.3 Replacing the Head Plate Sensors (Temperature Sensor) [03071974-xx] 76
3.5.4 Replacing the PCB Camera [03075363-xx] 77
3.5.5 Replacing the Trailing Cable 78
3.5.5.1 Introduction 78
3.5.5.2 Replacing the Trailing Cable for SX4 Machines 78
3.5.6 Replacing the Y Axis Buffer 87
3.5.7 Replacing the X Scale 87
3.5.8 Replacing the Y Scale 87
3.5.9 Replacing the Trailing Cable Interface 88
3.5.10 Replacing the Gantry Interface 89
3.5.11 Replacing the GCU [03052200‑xx] 90
3.5.12 Replacing the GCU Fan [03060954-xx] 91
Contents
Service Manual SIPLACE SX4/DX4 5
3.5.13 Replacing the Head Adapter for the HCU and the HCU 92
3.5.14 Installation Positions on the Head Plate 94
3.6 Conveyor 95
3.6.1 Loosening the Conveyor Side Clamps 95
3.6.1.1 Manually Moving the Conveyor Sides with the Help of the Adjustment Units 96
3.6.1.2 Moving the Conveyor Sides by Manually Releasing the Side Clamps 97
3.6.2 Manual Removal of Large Boards 99
3.6.3 Replacing the Clamps 100
3.6.4 Replacing the Lifting Table Unit 101
3.6.4.1 Manually Lowering the Lifting Table 103
3.6.5 Replacing the Lifting Table Motor [03064983-xx] (EC only) 104
3.6.6 Replacing the Cylinder Unit on the Adjustment Unit (DC/QC only) 106
3.6.7 Replacing the Short-Stroke Cylinder on the Adjustment Unit [00356862-xx] (DC/QC
only)
108
3.6.8 Replacing the Proximity Switch for the Adjustment Unit [00304908-xx] 109
3.6.9 Replacing the Conveyor Drive [03075892-xx] 110
3.6.10 Replacing the Conveyor Drive Toothed Belt [03047677-xx] 113
3.6.11 Replacing the Conveyor Toothed Belt [03075565-xx] 114
3.6.12 Replacing the Width Adjustment Valve [03077072-xx] 116
3.6.13 Replacing the Width Adjustment Drive [03078341-xx] 117
3.6.14 Replacing the Width Adjustment Toothed Belt [03076223-xx] 118
3.6.15 Replacing the Width Adjustment Deflection Pulley [00337887-xx] 119
3.6.16 Replacing the Tape Drive [03056923-xx] 120
3.6.17 Replacing the Deflection Pulley 121
3.6.18 Replacing the Hexagonal Shaft [03057258-xx] 122
3.6.19 Replacing the Sensor Rail (Stopper) Valve [03077072‑xx] 123
3.6.20 Replacing the Stopper [03084034-xx] 125
3.6.21 Replacing the Ultrasonic Sensor PXS240 [03069863-xx] 127
3.6.22 Replacing the Conversion Board [03081718-xx] 131
3.6.23 Replacing the Clamping Plate [03081665-xx] 132
3.6.24 Replacing the Compression Spring on the Clamping Plate [00364715-xx] 132
3.6.25 Replacing the Conveyor Control TSP410 [03076208-xx] 133
3.7 Placement heads 134
3.7.1 Fast Head Exchange 134
3.7.1.1 Requirements 134
3.7.1.2 Preparing the FHE in the Software 135
3.7.1.3 Removal/Installation 135
3.7.1.4 Completing the FHE in the Software 136
3.7.2 Replacing the C&P20/A/M Head 139
3.7.3 Replacing the CPP Head 142
3.7.3.1 Preparing the Head for the Installation Height 145
3.7.4 Replacing the Twin/VHF Head 146
3.7.5 Installation Positions on the Head Plate 149
3.7.6 Replacing Stationary Component Camera Digital Type 25/33/36150
3.7.6.1 Installation Height of the Stationary Camera 151
3.8 CPP/C&P20 Nozzle Changer 152
3.8.1 Replacing the Nozzle Changer 152
3.8.2 Replacing the Complete Valve [03016830-xx] 153
3.9 Cutter 154
3.9.1 Replacing the Cutter on the COT Insert [03066690-xx] 154
3.9.2 Replacing the Baffle Plate [03019896-xx] 157
3.9.3 Replacing the Articulated Joint on the Short-Stroke Cylinder [03000518-xx] 158
3.9.4 Replacing the Short-Stroke Cylinder [03038587-xx] 160
3.9.5 Replacing the Solenoid Valves [03000630-xx] 161
3.9.6 Replacing the Proximity Switch [03063590] 162
3.9.7 Replacing the Cutter Blades 163
3.9.8 Replacing the Used Tape Chute [03067460-xx] 168