SIPLACE-SX4-DX4-用户手册 - 第7页

Contents Service Manual SIPLACE SX4/DX4 7 4.3 Calibration Tools for Vision Syste ms 220 4.4 Calibration Nozzle for TwinHead [030 08862-xx] 220 4.5 Belt Tension Device [00326015-01 ] 220 4.6 Compressed Air Test ing Device…

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Contents
6 Service Manual SIPLACE SX4/DX4
3.10 COT insert 170
3.10.1 Replacing the COT Insert Assembly [03080552-xx] 170
3.10.2 Replacing the Feeder Control Unit (FCU) [03059623-xx] 172
3.10.3 Replacing the 40-Fold Feeder Unlock Device [03011582-xx] 173
3.10.4 Replacing the Unlocking Pins [03088220-xx] 174
3.10.5 Replacing the Safety Switch [03019065-xx] 176
3.10.6 Replacing the Empty-Tape Duct Assembly [03052576-xx] 177
3.10.7 Replacing the Control Valve [03097252-xx] 179
3.10.8 Replacing the Baffles 180
3.10.9 Replacing the Feed Control [03082077-xx] 182
3.11 X-Series Component Trolley 183
3.11.1 Replacing the Fixed/Guide Castors [00341918-xx] 183
3.11.2 Replacing the Locking Latch [03069205-xx] 184
3.11.3 Replacing the Guide Profile/Entering Guide Feeder 186
3.11.4 Replacing the Centering Sleeves [03009987-xx] 187
3.11.5 Replacing the Insert Feeder [03002898-xx] 188
3.11.6 Replacing the Actuator/Protective Bracket 189
3.12 Docking Station for X-Series Component Trolley 190
3.12.1 Replacing the Power Pack [03025938-XX] 190
3.12.2 Replacing the Micro Fuse [03033387-XX] 191
3.12.3 Replacing the Locking Unit Short-Stroke Cylinder [03034831-XX] 192
3.12.4 Replacing the Locking Lever [03025104-XX] 193
3.12.5 Replacing the Positions End Switch of the Component Trolley Locking Device
[03033395-XX]
194
3.12.6 Replacing the 40-Fold Feeder Unlock Device [03011582-xx] 195
3.12.7 Replacing the Feeder Control Unit (FCU) [03059623-xx] 196
3.12.8 Replacing the Complete Coupling - Earthing and Compressed Air for the Bulk Case 196
3.12.9 Replacing the Unlocking Pushbutton [00334095-XX] 198
3.12.10 Replacing the Control Valve [03003489-xx] 199
3.13 Manual Table (DX4) 200
3.13.1 Replacing the Guide Profile (Omega Profile) 200
3.13.2 Removing the Back Section of the Manual Table 201
3.13.3 Removing the Front Section of the Manual Table 202
3.13.4 Replacing the Locking Latch [03069205-xx] 204
3.13.5 Replacing the Feeder Lock on the Manual Table [03082778-xx] 204
3.13.6 Replacing the Feeder Control Unit (FCU) 206
3.13.6.1 Operating the Unlocking Hook 208
3.13.7 Replacing the Centering Bar 209
3.13.8 Replacing the Empty-Tape Duct Assembly 210
3.13.9 Replacing the Complete Mounting Frame 210
3.13.10 Replacing the Used Tape Chute 212
3.13.11 Replacing the Insert Feeder [03002898-xx] 213
3.14 Vacuum Pump 214
3.14.1 Replacing the Vacuum Pump [03069679-xx] 214
3.14.2 Replacing the Exhaust Tube [03087599-xx] 214
3.14.3 Replacing the Connector Unit Box 215
3.14.4 Replacing the Power Supply Cable for the Vacuum Pump [03079997-xx] 216
3.14.5 Replacing the Suppressor Module in the Connector Unit Box [03097216-xx] 217
3.14.6 Replacing the Circuit Breaker in the Connector Unit Box [03079445-xx] 218
3.14.7 Replacing the Button in the Connector Unit Box [03072025-xx] 218
3.14.8 Replacing the Relay Terminal Block in the Connector Unit Box [03086538-xx] 218
3.14.9 Replacing the Diode Terminal Block in the Connector Unit Box [03006763-xx] 218
4 Measuring Equipment and Tools 219
4.1 Calibration Tool [03010565-xx] 219
4.2 Calibration Tool [03034148-xx] 219
Contents
Service Manual SIPLACE SX4/DX4 7
4.3 Calibration Tools for Vision Systems 220
4.4 Calibration Nozzle for TwinHead [03008862-xx] 220
4.5 Belt Tension Device [00326015-01] 220
4.6 Compressed Air Testing Device [00311487-01] 221
4.7 Setting Gauge for Board Clamping [00369202-01] 221
4.8 Setting Gauge for Actuator [03049740-xx] 222
4.9 Belt Tensioning Device for Turning Station DLM [03063649-01] 222
4.10 Programming Cable for PXS240 Sensor [03073330-xx] 223
4.11 Setting Gauge for Sonar Sensors [03048764-xx] 223
4.12 Setting Gauge for Sonar Sensors [03076989-xx] 223
4.13 Gauge for Stopper Setting [03067221-xx] 224
4.14 Mapping Test Plate 520x300 mm [03067312‑xx] 224
4.15 Mapping Test Plate 560x460 mm [03076118‑xx] 224
4.16 ACT Calibration Plate, Single Set, for Quad Lane [03073073-xx] 224
4.17 Service Box SIPLACE SX [03079042-xx] 225
4.18 Universal Placement Head Mounting Rack [03056231-xx] 225
4.19 Read Head Test Device (Track Signal Tester) [03071361-xx] 225
4.20 Component Sensor Protective Cap (CPP) [03080984-xx] 226
4.21 Unlocking Hook for Manual Table [03038882-xx] 226
5 Settings 227
5.1 Settings on the Basic Machine 227
5.1.1 Setting the Machine Covers 227
5.1.1.1 Setting the Cover Guidance 228
5.1.1.2 Setting the Cover Switch 229
5.1.1.3 Setting the Cover Switch Centering Device 230
5.1.1.4 Setting the Actuator 230
5.1.1.5 Setting the Bottom Stop 231
5.1.1.6 Setting the Cover Rollers 232
5.2 Electrical and Control Settings 233
5.2.1 Overview of Electrics 233
5.2.2 Setting the Voltage on the Pulsed Power Packs 234
5.2.3 Overview of Station Computer 235
5.3 Pneumatic Settings 235
5.3.1 Setting the Compressed Air Controller for Machine Components 235
5.4 Gantry Settings 236
5.4.1 Travel Ranges and Speed Monitoring 236
5.4.2 Error "Gantry Crash" 237
5.4.3 Count Error: 237
5.4.4 Anticrash Function 237
5.4.5 Mechanical Adjustment of the Incremental Encoder 238
5.4.6 Track Signals and Zero Pulse 239
5.4.6.1 Checking the Zero Pulse Signal 239
5.4.6.2 Checking the Track Signals 242
5.4.6.3 Test Device PG1-I (MS22/MS30) [03102699-xx] – Operation 244
5.4.7 Overview of GCUs 247
5.4.8 Overview of Station Computer and Distributor 249
5.4.9 Overview of CAN LEDs and CAN I/O Module 250
5.5 Conveyor Settings 251
5.5.1 Belt Tension 251
5.5.1.1 Setting the Conveyor Belt Tension 251
5.5.1.2 Setting the Width Adjustment Belt Tension 252
Contents
8 Service Manual SIPLACE SX4/DX4
5.5.1.3 Setting the Conveyor Drive Belt Tension 253
5.5.1.4 Calculating the Belt Tension 255
5.5.2 Teaching the Sonar Sensor PXS240 256
5.5.3 Conveyor Sides 258
5.5.3.1 Setting the Parallelism of the Single Conveyor Sides 258
5.5.3.2 Setting the Parallelism of the Dual/Quad Conveyor Sides/Adjustment Units 259
5.5.4 Calibrating the Motors in the SX Conveyor 260
5.5.5 Board Clamping 261
5.5.5.1 Setting the Board Clamping (Actuator) 261
5.5.6 Lifting Table 262
5.5.6.1 Setting the Parallelism and Height of the Lifting Table Plate 262
5.6 Nozzle Changer Setting 263
5.6.1 Setting the Nozzle Changer Height 263
5.6.2 Setting the Height of the Nozzle Reject Station 263
5.6.3 Jumpers on the Nozzle Changer 264
5.7 Settings on the Component Trolley 265
5.7.1 Setting the Actuator on the Component Trolley 265
5.8 Other Settings 266
5.8.1 Firmware Download (SW 70x) 266
5.8.2 Calibration 267
5.8.2.1 Calibrating the Heads and Cameras 267
5.8.2.2 Calibration Procedure 268
5.8.3 Setting the Nozzle Reject and Station Height 269
5.8.4 DIP Switch for Camera Types 25 and 33 270
6 Description of the circuit boards 271
6.1 Electrics and Control 271
6.1.1 I/O control unit [03052315-xx] 271
6.1.2 Inrush Current Limitation Board Transformer (A1) [03066830-xx] 273
6.1.3 SP Distributor Assembly (Power Supply) [03076607-xx] 274
6.2 Gantry 275
6.2.1 Vision hotlink adapter [03050555-xx] 275
6.2.2 Head Interface C700X-L/R 276
6.2.2.1 Head interface C700X-L [03055068-xx] 277
6.2.2.2 Head interface C700X-R [03055070-xx] 279
6.2.3 Vision board spread spectrum HCU [03067289-xx] 280
6.2.3.1 DIP Switch on the Vision Board (Digital Version 02) 281
6.2.4 X base adapter C&P [03045647-xx] 282
6.2.5 X base adapter TWIN [03054879-xx] 286
6.3 Conveyor 289
6.3.1 Conveyor control TSP410C, control module [03077468-xx] 289
6.3.2 Conveyor control TSP410P, power module [03077469-xx] 290
6.3.3 Conveyor control TSP410 291
6.4 COT insert 292
6.4.1 Connecting assy FCU [03059783-xx] 292
6.5 Stationary cameras 293
6.5.1 Vision LED driver VLT 33 [03039244-xx] 293
6.6 Nozzle Changers 294
6.6.1 NC main board CPx [03069324-xx] 294
6.6.2 Nozzle Changer Main Board C&P20P [03107652-xx] 295