Techcon2019_MSTR_f - 第16页

14 www.techcon.com www.techcon.com www.techcon.com TS920 0D J et T ec h TS920 0D Se r ies J et T ech The T S9200D Jet T ech is a non-contact dispense v alve capa - ble of jetting fluid viscosities t o 400, 000 Cps. Jet T …

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TSR2000 Series
Smart Dispensing Robot
Bench-Top Dispensing Robot Platforms
TSR2201 200mm x 200mm working area
TSR2301 300mm x 300mm working area
TSR2401 400mm x 400mm working area
TSR2000
Smart Dispensing Robot
The TSR2000 series smart dispensing robot is designed spe-
cifically for precise fluid dispensing applications and it is com-
patible with all valve types and controllers. The user-friendly
smart PC-based software makes the robot easy to program
and simple to operate.
Smart features include intuitive software with touch screen
programing capability and CAD/DXF file import. The vision
system allows the robot to automatically correct part misalign-
ment and shorten programing time via its pattern recognition
feature. The laser height sensor allows the robot to automati-
cally adjust Z height to compensate for both surface height
changes and part variation.
Smart Features Add-On Kits
TSR-STVHKIT Software, Touch Screen, Vision, Height Sensor Kit
TSR-STVKIT Software, Touch Screen, Vision, Kit
TSR-STHKIT Software, Touch Screen, Height Sensor Kit
TSR-SVKIT Software, Vision, Kit
TSR-SHKIT Software, Height Sensor Kit
TSR-SKIT Software Kit
Key Features
Friendly User Interface
• PCbasedsoftware
• Touchscreenprogramming
• CAD/DFXconversion
Smart Vision
• CMOScolorcamera
• Automaticalignment
• Patternrecognition
Laser Height Sensor
• Pinpointaccuracywithintegratedlaserheightsensing
• Detectsvariationsonthesurfaceofaproductand
automatically adjusts the tip dispensing height
• Preventsunevendepositsandtiporworkpiecedamage
TSR2301 - Smart Dispensing Robot
Features Teach Pendant Robot Robot with Smart Add-On Features
Operating System Teach Pendant Smart SBC based Software with Touch Screen Interface
Storage for teaching les 999 les or 60,000 bytes 9,000 les min. or 9.5GB
Storage for processing les 255 les 9,000 les min. or 9.5GB Working Temperature 0 - 40°C
Touch Screen Interface none 1920 x 1080 (Optimal Resolution)
Camera Type none CMOS (2048 x 1536 Resolution, 3.2 Megapixels)
Height Sensor none Laser Sensor Resolution: 7μm; Detection Range: 100 - ±35mm
Then choose the Smart features which are available
as add-on kits:
First choose the Dispensing Robot series from the
available 3 platforms:
Smart Dispensing Robot Benefits
Simple to program, Quicker learning curve; more visual
Precise and accurate dispensing; Improved product quality
Increase productivity; less production line downtime
Plug and play, easy integration into existing production line
Reduced production, material, and ownership costs
TSR2301 - Smart Robot close-up
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TS9200D
Jet Tech
TS9200D Series
Jet Tech
The TS9200D Jet Tech is a non-contact dispense valve capa-
ble of jetting fluid viscosities to 400,000 Cps. Jet Tech offers
a fast jetting action producing hundreds of precise droplets
in less than one second.
The main feature of the valve is a single, easily replaceable
diaphragm to eliminate dynamic fluid seals found in other jet
valves. No longer is it necessary to disassemble, clean and
replace worn seals, which translates into saving time and
money. The diaphragm also allows fast cycle rates because of
its very small mass. There is no large sliding valve system that
slows down the process. With this novel diaphragm design,
the energy needed to eject a drop can be adjusted providing
a wider process window.
It’s Fast – 300 drops/sec continuous duty. 50% increase in
throughput over conventional Jet valves.
It’s Simple to Clean–only2partscontacttheuid.Conven-
tional Jet valves can have as many as 8 parts requiring clean-
ing. With only two parts to clean, cleaning the TS9200D takes
only minutes and there is no need to remove the Jet valve
from the robot. A diaphragm and nozzle plate can be installed
immediately without the need to carefully calibrate the Jet
valve saving valuable production time and no special off-line
cleaner is required.
It’s Capable–theTS9200Dgeneratesaveryhighdropveloc-
ity allowing a wide range of fluids and applications. In addi-
tion, the drop velocity can be easily changed to help fine tune
the process and achieve a high process capability and wide
process window.
It’s Cool –theadvancedelectronicdriveprovidespowerwhen
required and reduces power when idle. The internal air flow
cools the Jet body so it runs cool even during high-speed,
continuous operation. The integral nozzle heater heats only
the fluid in the nozzle plate and is thermally isolated from the
jet body.
It’s Easy to Integrate – In combinationwith the standalone
TS920 controller, a single trigger line is all that is needed to
start dispensing complex programs.
Key Features
• NoncontactJettingtechnology
• Accurateandprecisedispensing
• Highspeed,up300drops/sec
• Repeatable drop size as small as 10 nl
• Jetuidupto400KCps
• Nouidsealstocleanorreplace
• Integralheaterwithminimaluidheated
• Quickandsimplesetup
• Lowtotalcostofownership
Typical Applications
Jetting silver epoxies for die bonding pro-
cesses, Jetting silicone phosphor in the
LED assembly process, Jetting under-fill in
micro-electronic package applications on
PCBA, Jetting micro dots of UV adhesive in
medical device applications
TS9200D - Jet Tech Dispense Valve
Jet Valve System Specifications
Size Width 2.00" (50.8mm)
Size Depth 3.69" (93.8mm)
Size Height 3.50" (88.9mm)
Weight 348g (0.77lb)
Speed Up to 300Hz Continuous Duty
Syringe Capacity 5, 10, 30 and 55cc
Minimum Shot Size 10nl
Viscosity Range 1 to 400K Cps.
Fluid Pressure 40 psi (2.76bar)
Jet Pressure 35psi to 70psi (2.41 to 4.8bar)
Operating Temperature 10 to 50°C
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15
TS8100
PC Pump
TS8100
Positive Displacement
PC Pump
The TS8100 Series Positive Displacement Pump is a continu-
ously volumetric dispense pump based on Progressive Cavity
(PC) technology. The pump is designed to dispense a wide
range of fluids, from low viscosity coatings to high viscosity
greases.
Techcon’s PC Pump uses a special stator and rotor design to
provide consistent dispensing output.
The turning rotor moves the fluid in tightly sealed cavities
through the stator’s fluid chambers to create a volumetric fluid
flow that does not change the shape or size of the fluid. Due
to the PC Pump’s unique dispensing technology, accuracy and
repeatability of ±1%isachievable.
Key Features
• Volumetric,positivedisplacement
• Accurateandrepeatableupto
±1%
• Nodrippingwithanyviscosityuid
• Compatiblewithabrasivematerials
• Doesnotdamageorbreakllers
• Easytoclean
Typical Applications
Under filling PCBA components, Encapsula-
tion and Potting applications, Applying lubri-
cation on Automotive parts, Dispensing pastes
and flux
Specifications
Size 8.07" (205mm) L x 1.3" (34mm) W
Weight 13.4 oz. (380g)
Wetted Part Delrin
®
(Acetal), PFE, Stainless Steel, UHMWPE
Fluid viscosity 1-300K (Cps or m.Pa.s)
Precision, absolute (1)
±1%
Self-sealing (2) 2 bar
Material inlet port 1/8 NPT
Material outlet port Male Luer lock
Direct mount material reservoir 3 to 55cc
Part number TS8100-100 TS8100-200 TS8100-300
Dispense volume per rotation 0.012 ml average 0.047 ml average 0.07 ml average
Flow rate range 0.15 – 1.04
ml/min.
0.47 – 4.46
ml/min.
0.74 – 6.7
ml/min.
Max ow rate recommended (3) 0.65 ml/min. 3.38 ml/min. 5.06 ml/min.
Minimum dispense amount 0.001 ml 0.0045 ml 0.0068 ml
(1) Volumetric dispensing as absolute deviation per complete revolution and also depends on dispensing uid.
(2) For uid with viscosity of 1000 Cps or lower. The pump can handle up to 5.5 bar for 300K Cps viscosity uid.
(3) This is the maximum ow rate that does not shorten the stator work life
Accessories
XYZ Robot: Techcon’s Bench-Top Dispensing Robots makes it
easy to automate uid dispensing.
Fluid reservoirs: The pump can be fed from the TS1254 (1.8 litre)
or TS1258 (5 litre) Pressure Tank, or from any size syringe barrel
or cartridge.
Digital Controller: Techcon’s TS580R Digital Controller is
designed specically for the TS8100 PC Pump.
Motor
Syringe Bracket
Rotor
Stator
Luer Taper
& Cap
Fluid Inlet
Collar