Techcon2019_MSTR_f - 第17页
www.techcon.com www.techcon.com www.techcon.com 15 TS8 10 0 PC Pum p TS8 10 0 P os iti v e Disp lac em e nt PC Pum p The TS8100 Series Positive Displacement Pump is a continu- ously volumetric dispense pump based on Prog…
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TS9200D
Jet Tech
TS9200D Series
Jet Tech
The TS9200D Jet Tech is a non-contact dispense valve capa-
ble of jetting fluid viscosities to 400,000 Cps. Jet Tech offers
a fast jetting action producing hundreds of precise droplets
in less than one second.
The main feature of the valve is a single, easily replaceable
diaphragm to eliminate dynamic fluid seals found in other jet
valves. No longer is it necessary to disassemble, clean and
replace worn seals, which translates into saving time and
money. The diaphragm also allows fast cycle rates because of
its very small mass. There is no large sliding valve system that
slows down the process. With this novel diaphragm design,
the energy needed to eject a drop can be adjusted providing
a wider process window.
It’s Fast – 300 drops/sec continuous duty. 50% increase in
throughput over conventional Jet valves.
It’s Simple to Clean–only2partscontacttheuid.Conven-
tional Jet valves can have as many as 8 parts requiring clean-
ing. With only two parts to clean, cleaning the TS9200D takes
only minutes and there is no need to remove the Jet valve
from the robot. A diaphragm and nozzle plate can be installed
immediately without the need to carefully calibrate the Jet
valve saving valuable production time and no special off-line
cleaner is required.
It’s Capable–theTS9200Dgeneratesaveryhighdropveloc-
ity allowing a wide range of fluids and applications. In addi-
tion, the drop velocity can be easily changed to help fine tune
the process and achieve a high process capability and wide
process window.
It’s Cool –theadvancedelectronicdriveprovidespowerwhen
required and reduces power when idle. The internal air flow
cools the Jet body so it runs cool even during high-speed,
continuous operation. The integral nozzle heater heats only
the fluid in the nozzle plate and is thermally isolated from the
jet body.
It’s Easy to Integrate – In combinationwith the standalone
TS920 controller, a single trigger line is all that is needed to
start dispensing complex programs.
Key Features
• NoncontactJettingtechnology
• Accurateandprecisedispensing
• Highspeed,up300drops/sec
• Repeatable drop size as small as 10 nl
• Jetuidupto400KCps
• Nouidsealstocleanorreplace
• Integralheaterwithminimaluidheated
• Quickandsimplesetup
• Lowtotalcostofownership
Typical Applications
Jetting silver epoxies for die bonding pro-
cesses, Jetting silicone phosphor in the
LED assembly process, Jetting under-fill in
micro-electronic package applications on
PCBA, Jetting micro dots of UV adhesive in
medical device applications
TS9200D - Jet Tech Dispense Valve
Jet Valve System Specifications
Size Width 2.00" (50.8mm)
Size Depth 3.69" (93.8mm)
Size Height 3.50" (88.9mm)
Weight 348g (0.77lb)
Speed Up to 300Hz Continuous Duty
Syringe Capacity 5, 10, 30 and 55cc
Minimum Shot Size 10nl
Viscosity Range 1 to 400K Cps.
Fluid Pressure 40 psi (2.76bar)
Jet Pressure 35psi to 70psi (2.41 to 4.8bar)
Operating Temperature 10 to 50°C
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TS8100
PC Pump
TS8100
Positive Displacement
PC Pump
The TS8100 Series Positive Displacement Pump is a continu-
ously volumetric dispense pump based on Progressive Cavity
(PC) technology. The pump is designed to dispense a wide
range of fluids, from low viscosity coatings to high viscosity
greases.
Techcon’s PC Pump uses a special stator and rotor design to
provide consistent dispensing output.
The turning rotor moves the fluid in tightly sealed cavities
through the stator’s fluid chambers to create a volumetric fluid
flow that does not change the shape or size of the fluid. Due
to the PC Pump’s unique dispensing technology, accuracy and
repeatability of ±1%isachievable.
Key Features
• Volumetric,positivedisplacement
• Accurateandrepeatableupto
±1%
• Nodrippingwithanyviscosityuid
• Compatiblewithabrasivematerials
• Doesnotdamageorbreakllers
• Easytoclean
Typical Applications
Under filling PCBA components, Encapsula-
tion and Potting applications, Applying lubri-
cation on Automotive parts, Dispensing pastes
and flux
Specifications
Size 8.07" (205mm) L x 1.3" (34mm) W
Weight 13.4 oz. (380g)
Wetted Part Delrin
®
(Acetal), PFE, Stainless Steel, UHMWPE
Fluid viscosity 1-300K (Cps or m.Pa.s)
Precision, absolute (1)
±1%
Self-sealing (2) 2 bar
Material inlet port 1/8 NPT
Material outlet port Male Luer lock
Direct mount material reservoir 3 to 55cc
Part number TS8100-100 TS8100-200 TS8100-300
Dispense volume per rotation 0.012 ml average 0.047 ml average 0.07 ml average
Flow rate range 0.15 – 1.04
ml/min.
0.47 – 4.46
ml/min.
0.74 – 6.7
ml/min.
Max ow rate recommended (3) 0.65 ml/min. 3.38 ml/min. 5.06 ml/min.
Minimum dispense amount 0.001 ml 0.0045 ml 0.0068 ml
(1) Volumetric dispensing as absolute deviation per complete revolution and also depends on dispensing uid.
(2) For uid with viscosity of 1000 Cps or lower. The pump can handle up to 5.5 bar for 300K Cps viscosity uid.
(3) This is the maximum ow rate that does not shorten the stator work life
Accessories
XYZ Robot: Techcon’s Bench-Top Dispensing Robots makes it
easy to automate uid dispensing.
Fluid reservoirs: The pump can be fed from the TS1254 (1.8 litre)
or TS1258 (5 litre) Pressure Tank, or from any size syringe barrel
or cartridge.
Digital Controller: Techcon’s TS580R Digital Controller is
designed specically for the TS8100 PC Pump.
Motor
Syringe Bracket
Rotor
Stator
Luer Taper
& Cap
Fluid Inlet
Collar
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TS5000DMP-DCX
Rotary Microvalve
Key Features
• Preciseandconsistentshotsizes
• Motorreversecapability
• Fieldreplaceablewettedparts
• Adjustabledispenserate
• Closed-loopmotorcontrolwithencoderfeedback
(encoder version)
TS5000DMP - Performing underfill
Specifications - TS5000DMP-DCX
Size (Imperial) 1.56" W x 3.56" L x 5.88" H
Size (Metric) 39.6mm x 90.4mm x 149.4mm
Weight 0.73 lb. (331 g)
Fluid Inlet Luer Lock female
Fluid outlet Luer Lock male
Door Opening Right hand side
Input Voltage 5 - 24 VDC
Fluid Pressure 30 psi (2.07 bar) MAX
Cycle Rate 300 cycles/min.
Mounting Port 1.0" (25.4mm) Channel
Viscosity Range 30K - 1300K cps
Wetted Parts Delrin
®
, Viton
®
, Nylon
DMP Valve options
Disposable Path
Material
Rotating Luer
Collars
6 Pitch DMP6-10 DMP6R-10
8 Pitch DMP8-10 DMP8R-10
16 Pitch DMP16-10 DMP16R-10
TS5000DMP-DCX
Rotary Microvalve
Techcon’s patented Disposable Material Path (DMP) valve con-
tains a disposable feed screw for easy maintenance and reli-
able dispensing.
With the feed screw made of Delrin
®
, the valve is designed for
use with two-compound and UV fluids. The DMP valve has a
hinged doorway that opens easily so the disposable feed path
can be removed, disposed of and replaced within seconds
while the line is still in operation. No cleaning or refurbishment
of the valve is required
The DMP-DCX is the perfect valve for applications where re-
moving the valve, for cleaning, is inconvenient and costly. With
the ability to remove and replace the disposable material path,
the valve maintains its accuracy over a greater period of time.
With less fluid build up to reduce wear-and-tear on the motor,
the valve’s usable lifetime is dramatically increased.
The TS5000DMP-DCX Series valve offers three options in feed
screwpitchtype:6,8and16pitch–allDMPinsertsaremade
available with a fixed or rotating color coded tip collar.
TS5000DMP - Right hand
opening. Left and front door
opening also available.
Optional encoder motors are
available for closed loop feed
back requirement.
TS5000 - Disposable path
available in 3 different pitches,
and with 3 different rotating
Luer collars.
Typical Applications
Solder paste, die attach, surface mount
adhesive, chip encapsulation, dam
writing, two-part epoxy, UV adhesive.