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Page 36 T46230811 Rev . J DH P ositioning System Assembly , Non P/T This Document Supports Assembly 46230811 Rev J 20. For each axis, the Axis Location should read 9.0 inches. If the set up tool does not fit into the tem…

Page 35

DH Positioning System Assembly, Non P/T T46230811 Rev. J

This Document Supports Assembly 46230811 Rev J

15. In the Zero - DH Span Axis dialog screen select Default then OK

The Manual Diagnostics screen is displayed.

- In the Channel A: DH Span Axis increment box, click on the up

↑↑

↑ or down

↓↓

↓ arrows until 0.001 appears in the increment box.

- Click on the + Jog button until the Axis Location for the

Table Y Axis indicator in the Input side of the screen reads

0.397.

16. Insert the set up tool into the outside formers.

NOTE

The tooling should be set so the tool can be removed from the formers

and inserted back into the formers and held in position. If the tool does

not fit, perform the Span axis mechanical adjustment.

17. Using the head service wrench, manually lower the insertion head so

the set up tool is just above the set up template.

NOTE

The center of the set up tool should be no more than 0.5 inches (12,7mm)

away from the holes in the template. If it is more than 0.5 inches, remove

the set up tool, adjust the negative limit switch actuator and return to step

18. In the increment box for both the X and Y axis select 0.001 inch

increments and jog the axes until the set up tool extends into the holes

in the template without deflecting the pins or striking the template.

19. Click on the Disab. button for both the X and Y axes.

Page 36

T46230811 Rev. J DH Positioning System Assembly, Non P/T

This Document Supports Assembly 46230811 Rev J

20. For each axis, the Axis Location should read 9.0 inches. If the set up

tool does not fit into the template, jog the appropriate axis in .001 inch

increments until it does. At this point, disable the axis, rotate the

encoders until the Axis Location display reads 9.0, 9.0 and the Home

Pulse display appears. Tighten the encoder securing hardware.

21. Manually raise the insertion head to the tool safe position and remove

the set up tool from the outside formers.

22. Repeat step 7 through 12 to zero and position the X and Y axes.

23. Install the set up tool in the outside formers then check the adjustment

by manually lowering the insertion head until the set up tool extends

into the holes in the template.

NOTE

Ensure set up tool pins do not flex or bend the template as they enter the

holes.

24. Manually raise the insertion tooling then remove the set up tool from

the outside formers and the set up template from the rotary table.

25. Exit out of the IM Diagnostics function.

X-Y Axes Limit Switch Adjustments

When activated, the X and Y limit switches prevent the tables from being

driven into their mechanical limits. The Y limit switches and X limits

switches are all made by separate actuators.

Prerequisite

X and Y Axes Encoder Adjustments

Machine palmed down

1. Manually position the head tooling on the insertion head to the up

position to prevent damage to the insertion tooling during positioning

system movements.

2. Palm the machine up and push the INTLK RESET push button.

3. Activate the IM Diagnostics as follows. Refer to the IM-UPS and IM

Diagnostics documentation for specific details relating to the

operation of the machine terminal.

Select the IM Diagnostics icon.

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DH Positioning System Assembly, Non P/T T46230811 Rev. J

This Document Supports Assembly 46230811 Rev J

WARNING

When the machine is in the IM Diagnostics function, power is provided to

the machine. Exercise caution when performing the following

procedures to avoid Injury to personnel and equipment.

4. After the IM Diagnostics has completed its initialization, select the

following. Machine Setup>Critical Axis Positions

The following message is displayed.

5. Click on Yes. This zeros all axes.

The Set Up Critical Axis Positions screen is displayed.

6. If the desired axes in the Axes to Display area of the screen are not

selected, refer to the Critical Axes Position section of the IM

Diagnostics document for information on selecting the desired axes.

7. Select the desired axes to be adjusted, then proceed as follows for each

specific limit adjustment.