YS24X_Ope_E - 第38页
1-1 1 Part names and functions 1. Machine main unit A standard machine has the following configurations after installation is complete. Names and functions of major parts of the main unit are illustrated below . Machine …
Chapter 1 Part names and functions
Contents
1
3
2.1 Keyboard and mouse 1-3
4
3. Head assembly 1-5
3.1 Component pick-and-place head 1-6
3.1.1 10-in-line multi-head assembly 1-6
3.1.2 Multi-vision camera 1-6
3.2 Nozzle types 1-7
3.2.1 Nozzles for the 10-in-line head assemblies 1-7
9
4. Component supply section 1-13
4.1 Supplying components from feeder plates 1-13
4.1.1 Fixed feeder plates 1-13
4.1.2 Feeder exchange carriage 1-16
4.2 Supplying components from tray changer (sATS
II
7
5.
Conveyor unit 1-19
5.1
Conveyor unit 1-19
5.2 Sensor layout of conveyor unit 1-20
6. Axis configuration 1-22
5
7.1 Performing a nozzle shaft blow 1-26
1
8.1 Tape cutting during component mounting 1-31
8.2 Tape cutting during board conveying 1-32
2
3
9.1 Coplanarity checker 1-33
4
9.3 Recovery pallet 1-35
1-1
1
Part names and functions
1. Machine main unit
A standard machine has the following configurations after installation is complete. Names and functions of
major parts of the main unit are illustrated below.
Machine main unit
Alarm buzzer
Safety cover
Feeder setup section
Operation panel and
data input unit
Power switch
Power connection terminals
Air pressure supply/
shutoff switch
USB port
Signal light
Temporary tape set station
Pressure gauge
Left: A table
Right: B table
23100-L4-00
1-2
1
Part names and functions
n
Signal light
Indicates current operating conditions of the mounter with a green, yellow and red light, or green, white and blue light
explained below. (The color of the signal light when a buzzer sounds can be selected from two patterns (option)).
Machine status Example Green
Red/
White
Yellow/
Blue
Warm-up or automatic operation ON ----- -----
Emergency stop ----- ON -----
System error
(with buzzer ON)
• Excessive current
• Secondary limit over
----- ON -----
Operation or board data error
(with buzzer ON)
• Pickup error, recognition error
• Data check error, etc.
----- ----- ON
Components cannot be used.
• Components run out.
Tray changer door is opened.
• Non-stop exchange carriage is off.
----- ----- Flashing
n
Alarm buzzer
This buzzer sounds if an error or abnormal operation occurs. (The buzzer volume can be adjusted by turning the buzzer
ring right or left.)
n
Safety cover
This cover must be closed during operation. If opened, emergency stop is triggered.
n
Pressure gauge
Shows the supply air pressure (upper display) and pressure-drop detection level (lower display). Use the pressure
regulator knob and the pressure-drop detection level adjust buttons on the pressure gauge to set each pressure value as
follows:
• Supply air pressure (upper display) : 0.40 to 0.41 MPa
• Pressure-drop detection level (lower display) : 0.33 MPa
n
Head assembly
Picks up and mounts components with the nozzles at the tip. The head assembly also has a camera for recognizing marks
on boards. (See "3. Head assembly" in this chapter.)
n
Behind front lower left panel
An air supply/shutoff switch and USB ports are located.
n
Power switch
Turns on or off the power to the machine. The power is on when turned to the right.
c
Wait about 2 seconds before turning the power switch back on after turning it off.
n
Connection between machines (input/output signals between machines)
The mounter ejects the finished board when it receives a signal from the machine in the next process, and then sends a
signal to the machine in the preceding process to request another board. The interface connector labeled "NEXT
INTERFACE" connects to the machine in the next process, and the interface connector labeled "PREVIOUS INTERFACE"
connects to the machine in the preceding process.
In the case of standard machines of right-to-left flow, the PREVIOUS INTERFACE connector is located behind the rear
right cover of the machine, and the NEXT INTERFACE connector behind the rear left cover.
n
Feeder setup section
Mainly tape feeders are installed here. (See "4.1 Supplying components from feeder plates" for details.
n
Component supply indicator (option)
Indicates the position (front or rear) where an error has occurred or components should be supplied.
n
Temporary tape set station (option)
This is used for setting tape components in SS feeders and for changing the feed pitch.