SIPLACE D3 规格说明书英文版 - 第16页

16 PCB Conveyor Overview Conveyor principle If the board has reache d the placement area and pa ssed a light barrier , it is braked. An additional las er light bar rier determines the position of the board. As soon as th…

Placement Heads

Nozzle Changers

Technical Data

The number of nozzle changers for the Collect&Place heads depends on the number of gantries in the placement

area:

- up to four nozzle changers may be installed in the placement area with two gantries

- up to three nozzle changers may be installed in the placement area with one gantry

Nozzle changer for the 12-nozzle Collect&Place head

Dimensions (length x width x height) 449 x 62.7 x 77.7 mm³

Number of magazines min. 1 / max. 5, each with 12 nozzle holders

Nozzle types 9xx

Compressed air connection 0.48 MPa (4.8 bar)

Nozzle changer for the 6-nozzle Collect&Place head

Dimensions (length x width x height) 448 x 122.5 x 97.7 mm³

Number of magazines min. 1 / max. 6, each with 6 nozzle holders

Nozzle types 8xx, 9xx

Compressed air connection 0.48 MPa (4.8 bar)

Nozzle changers for the SIPLACE TwinHead

Dimensions (length x width x height) 448 x 68.5 x 49 mm³

Number of magazines a maximum of 12, each with two nozzle hold-

ers at locations 1 and 3

a maximum of 10, each with two nozzle hold-

ers at locations 2 and 4

Number of nozzle holders May be freely configured

Nozzle types 4xx with adapter

5xx (standard)

9xx with adapter

Special nozzle, gripper

PCB Conveyor

Overview

Conveyor principle

If the board has reached the

placement area and passed

a light barrier, it is braked. An

additional laser light barrier

determines the position of

the board. As soon as the cir-

cuit board has reached its

target position, the conveyor

belt is stopped and the board

is clamped from below. The

placement process then

starts immediately. Move-

ment and clamping of the

PCBs are monitored.

The conveyor can be easily

matched to many different

PCB widths by the automatic

electrical width adjustment.

The fixed conveyor rail may

be located on the left or right

for both the flexible dual con-

veyor and the single con-

veyor.

Single conveyor

On the single conveyor,

PCBs are moved one after

the other into the placement

machine and placed on a

conveyor track.

Flexible dual conveyor

To keep the range of PCBs

to be processed as wide as

possible - whilst maintaining

maximum productivity - the

flexible SIPLACE dual con-

veyor allows you to choose

between single conveyor

mode and dual conveyor

mode.

In dual conveyor mode, two

PCBs are moved into the

placement machine and

placed either simultaneously

(synchronous operation) or

alternately (asynchronous

operation).

In synchronous mode, two

PCBs are moved into the

placement position at the

same time. They are

processed as a

common panel. This

allows the top and bottom of

PCB to be processed on the

same line and, for products

with very different compo-

nents to be placed, the com-

mon optimization of all the

components to be placed on

both PCBs makes it possible

to increase output.

In asynchronous mode,

only one PCB in a transport

track is processed. At the

same time, another PCB in

the second transport track is

moved into the placement

position. This saves the full

conveying time of one PCB,

thus considerably increasing

performance, particularly for

PCBs with a short cycle time.

The placement process

starts as soon as one PCB is

transported into the pro-

cessing area.

Conveyor buffer

SIPLACE PCB conveyors

have three buffer zones. If

shorter waiting times occur in

a placement area (due to lon-

ger cycle times in the oven,

for example), the down-

stream placement areas can

continue to work since the

unaffected area can easily

access the PCB that is wait-

ing in the buffer zone. This

increases the true output of

the placement line.

Flexible dual conveyor:

asynchronous mode

Flexible dual conveyor:

synchronous mode

Single conveyor

PCB Conveyor

Technical Data

PCB formats

Single conveyor Flexible dual conveyor Dual conveyor in

Single conveyor mode

Maximum dimensions

(length x width) 610 x 508 mm²

610 x 250 mm²

610 x 450 mm²

Standard dimensions

(length x width)

50 x 50 mm² to

450 x 460 mm²

50 x 50 mm² to

450 x 216 mm²

50 x 50 mm² to

450 x 380 mm²

Wide board

configuration

50 x 50 mm² to

450 x 508 mm²

50 x 50 mm² to

450 x 250 mm²

50 x 50 mm² to

450 x 450 mm²

Long board option 50 x 80 mm² to

610 x 460 mm²

50 x 80 mm² to

610 x 216 mm²

50 x 80 mm² to

610 x 380 mm²

PCB thickness Standard 0.3 mm to 4.5 mm (± 0.2 mm) (others available on request)

PCB warpage see page 18

PCB weight max. 3 kg

Clearance on PCB

underside

25 mm ± 0.2 mm (standard)

max. 40 mm ± 0.2 mm (option)

PCB transport height 830 mm ± 15 mm (standard)

900 mm ± 15 mm (option)

930 mm ± 15 mm (option)

950 mm ± 15 mm (SMEMA option)

Type of interface SMEMA / Siemens

Component-free PCB

handling edge

3 mm

PCB changeover time < 2.5 s

PCB positioning accuracy ± 0.5 mm

Flexible dual conveyor Conveyor mode: synchronous or asynchronous (selected via the soft-

ware)

Flexible dual conveyor Components to be placed on each conveyor track: same or different

Flexible dual conveyor PCB width on each conveyor track: same or different

Bad fiducial recognition Single conveyor: standard

Synchronous dual conveyor: standard (no global ink spot)

Asynchronous dual conveyor: standard

Automatic electrical width

adjustment

Single conveyor: standard

Synchronous dual conveyor: standard

Asynchronous dual conveyor: standard

a) Long board option, Wide board configuration and customer-specific adjustments

b) Long board option and Wide board configuration