SIPLACE D3 规格说明书英文版 - 第39页

39 Maximum Quality in Production Maximum quality in production The SIPLACE D3 not only provides m arket-lead ing machine quality; it also guarantees maximum prod- uct quality through a combi- nation of the follow ing fea…

SIPLACE Service

SIPLACE Overall Line

Effectiveness (OLE)

All around the world,

SIPLACE Service offers a

comprehensive portfolio of

services to help SIPLACE

customers optimize their

overall line effectiveness

(OLE) - in other words, to

optimize the productivity and

thus the profitability of their

line. To ensure this, the

important factors that affect

production - equipment,

employees and processes -

must interact perfectly. The

SIPLACE Service team

helps SIPLACE customers to

do this, backed up with over

20 years' experience in the

field of SMT production. The

available services can be

combined to create solutions

for individual customer

requirements.

Assets

It is extremely important to

keep placement systems

(Assets) in optimum condi-

tion to ensure that production

runs smoothly. Professional

SIPLACE services create the

ideal conditions for this.

The available services

include the following: Instal-

lation and commissioning,

maintenance, calibration and

restoration of machine

capability conditions,

machine status certificates,

hotline support, technical

service and services associ-

ated with upgrading and

extending existing systems.

People

The motivation and technical

skills of production employ-

ees (People) are at least as

important as the condition of

the equipment, however.

SIPLACE can provide a wide

range of training courses -

from the basic principles of

operator training through to

in-depth courses for experts.

A knowledge gap analysis

will be carried out to tailor

training programs to specific

needs. All SIPLACE training

courses can be held either in

one of 14 SIPLACE Training

Centers worldwide or on site

at the production facility

(Mobile Classroom).

Processes

Production processes (Pro-

cesses) have to be repeat-

edly examined on the test

bench and matched to

changing conditions in order

to guarantee optimum pro-

ductivity in a production facil-

ity. SIPLACE experts will

analyze production pro-

cesses on site with the cus-

tomer, identify potentials,

recommend improvements

and help SIPLACE custom-

ers to implement them. If

necessary, we can also pro-

vide special solutions for

placement problems (noz-

zles and grippers). This will

provide a lasting boost to the

efficiency of a production

facility.

Assets

Installation &

Commissioning

Maintenance Support

Upgrades &

Options

People

SIPLACE Knowl-

edge Gap Analysis

SIPLACE Training Process Training

Processes

Customization

Services

Performance

Services

Maximum Quality in Production

Maximum quality in

production

The SIPLACE D3 not only

provides market-leading

machine quality; it also

guarantees maximum prod-

uct quality through a combi-

nation of the following

features:

100% placement process

control

The SIPLACE D3 has vari-

ous control mechanisms as

standard that guarantee

maximum placement reliabil-

ity. For example, sensors

check whether the compo-

nent was picked up or set

down correctly. The force

measurement also checks

the specified component set-

down forces and compen-

sates for differences in

height during pick-up and

any bumps on the PCB dur-

ing placement.

Digital vision inspection

The digital SIPLACE vision

system guarantees

extremely fast and reliable

component recognition,

while being very simple to

use. The system identifies

each individual component

from its shape and color.

Using different illumination

and brightness levels, every

component shape can be

easily detected. The system

also stores images of the

components, known as

"vision dumps". These show

which components were

rejected. As a result, errors

can be detected earlier when

introducing new products,

thus increasing process reli-

ability. The vision dumps

also provide good negotia-

tion tools if defective compo-

nents are supplied.

Intelligent software for set-

up verification

The SIPLACE D3 set-ups

are verified on the compo-

nent roll with reference to the

barcode scanner. This helps

to avoid set-up errors.

Automatic optical inspec-

tion

Finally, with SIPLACE OS,

the SIPLACE team is offering

an AOI (Automatic Optical

Inspection) device that

checks the products and

signals errors to the place-

ment machine.

This network of tests consid-

erably lowers dpm rates and

increases the first pass yield.

Quality values for the SIPLACE D3

Pickup rate 99.95%

a) Based on average values from evaluations

Dpm rate 5 dpm

Technical Data

Electrical Ratings and Compressed Air Supply

Electrical ratings

Supply voltage 3 x 200 VAC ± 5 %; 50/60 Hz (Japanese version)

3 x 208 VAC ± 5 %; 50/60 Hz (U.S.A. version)

3 x 230 VAC ± 5 %; 50/60 Hz

3 x 380 VAC ± 5 %; 50/60 Hz

3 x 400 VAC ± 5 %; 50/60 Hz (European version)

3 x 415 VAC ± 5 %; 50/60 Hz

Fuses 3 x 32 A (3 x 200 VAC / 3 x 208 VAC / 3 x 230 VAC)

3 x 16 A (3 x 380 VAC / 3 x 400 VAC / 3 x 415 VAC)

Power connector 5 x 6 mm² cable with CEKON plug 5 x 32 A

(3 x 200 VAC / 3 x 208 VAC / 3 x 230 VAC)

5 x 4 mm² cable with CEKON plug 5 x 16 A

(3 x 380 VAC / 3 x 400 VAC / 3 x 415 VAC)

Nominal apparent power 4.1 kVA

Active power 2.15 kW

Rated current consumption 9.7 A / 3 x 400 VAC

Compressed air supply

Compressed air ratings

min

max

0.5 MPa = 5.0 bar

1.0 MPa = 10 bar

Operating pressure 0.48 MPa ± 0.025 MPa (4.8 bar ± 0.25 bar)

Compressed air connection R 3/4" internal thread (pipe thread) with 1/2" hose connector

Compressed air consumption

with four tape cutters

2 x C&P12 / TH

a) Under normal atmospheric conditions at 20°C and 1013 hPa

550 Nl/min

300 Nl/min with vacuum pump

Compressed air specification

Particle size 5 µm ISO class 3

Particle density 5 mg/m³ ISO class 3

Maximum oil content 0,01 mg/m³ ISO class 1

Pressure dewpoint + 3°C ISO class 4