MK7-Reflow-Oven - 第4页
H i l U E I I I I I I I I i 1 I I I Vacuum Assisted Reflow Heller Reflow Dven MK 5 + MK 7 Basic Models and Specifications Heller Industries has developed a vacuum module that inserts directly in its reflow oven line to m…
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>
llfll
1
,
11
■
Programmable
Cooling
The
new
Big
Flat
Coil
Cooling
module
provides
cool
rates
of
>
3
°
C
/
sec
.
That
rate
meets
even
the
most
demanding
lead
-
free
profile
requirements
.
Heller
can
also
easily
achieve
slow
cooling
rate
required
by
the
flip
chip
process
.
Heller
’
s
unique
design
using
a
10
-
inch
(
250
mm
)
long
heater
module
provides
more
modules
within
the
same
heating
length
which
means
more
process
control
and
reduced
liquid
times
.
Mark
7
REFLDW
SYSTEM
190
187
HElLt
-
tR
MK
7
;
1
Mg
2
C
0
■
Energy
Management
Software
Proprietary
software
allows
you
to
program
exhaust
draw
to
optimize
energy
consumption
during
the
various
production
times
一
heavy
,
light
or
idle
.
Energy
savings
of
up
to
ID
-
2
D
%
have
been
realized
!
The
New
MK
7
platform
revolutionizes
the
Reflow
industry
with
several
new
and
ground
breaking
designs
!
The
MK
7
incorporates
all
of
the
customer
requests
for
lower
Delta
T
,
reduced
nitrogen
consumption
and
extended
PM
into
a
new
low
height
package
that
makes
it
easy
to
see
across
the
production
floor
.
We
invite
you
to
visit
anyone
of
our
3
locations
to
run
profiles
and
gather
DATA
for
yourself
to
see
the
strong
advantages
of
the
MK
7
for
your
production
!
Or
if
you
prefer
,
send
us
your
toughest
board
and
we
will
run
profiles
and
generate
the
data
for
you
.
We
are
happy
to
work
with
you
to
custom
configure
the
system
to
suit
your
needs
.
厂
Standby
Mode
-
2
(
Recipe
)
[
60
min
after
Mode
-
1
Low
production
board
(
Speed
%
exhaust
Oven
empty
exr
InteKgent
Exhuas
■
New
Law
Height
Tap
Shell
y
Mode
Blower
Grom
i
A
,
Group
B
,
Group
C
New
low
height
top
shell
provides
much
easier
access
for
operators
.
All
skins
have
double
insulation
to
save
up
to
10
-
15
%
in
enerlgy
losts
.
|
Group
■
Enhanced
Low
Height
Heater
Modules
Enhanced
low
height
heater
module
provides
the
lowest
Delta
Ts
on
the
product
with
better
air
flow
and
uniformity
!
The
Uniform
Gas
Management
system
eliminates
“
net
flow
"
which
results
in
nitrogen
consumption
reductions
of
up
tn
4
D
%
!
New
semi
-
cir
-
cular
heater
is
more
robust
and
efficient
with
much
longer
life
time
.
■
Reflow
Dven
CPK
Heller
provides
dynamic
3
tiered
system
(
Tier
1
:
Oven
CPK
,
Tier
2
Process
CPK
,
Tier
3
Product
Traceability
)
enables
customer
to
quickly
improve
product
quality
and
yield
while
reducing
costs
.
And
the
additional
benefits
of
automatic
record
keeping
and
recall
provide
customers
with
the
peace
of
mind
that
all
process
parameters
are
under
control
and
within
spec
.
■
Revolutionary
Flux
Management
System
Our
revolutionary
flux
collection
system
traps
the
flux
in
collection
jars
that
can
be
easily
removed
and
replaced
while
the
oven
is
running
—
saving
time
consuming
P
.
M
.
The
new
flux
filtration
box
also
has
no
risk
of
flux
clogging
for
a
longer
term
P
.
M
.
interval
.
Additionally
,
our
proprietary
Flux
-
Free
Grill
system
limits
the
flux
residue
on
the
cooling
grills
giving
the
Heller
system
the
highest
production
yields
of
any
oven
!
HilUEII
I
II
I
I
I
i
1
III
Vacuum
Assisted
Reflow
Heller
Reflow
Dven
MK
5
+
MK
7
Basic
Models
and
Specifications
Heller
Industries
has
developed
a
vacuum
module
that
inserts
directly
in
its
reflow
oven
line
to
meet
rising
demand
of
high
volume
,
void
free
,
automated
inline
soldering
.
This
vacuum
assisted
reflow
has
been
shown
to
reduce
the
voids
in
a
solder
joint
by
99
%
and
allows
thermal
profiles
to
be
directly
ported
from
non
-
vacuum
reflow
applications
to
achieve
low
COO
and
high
UPH
.
Model
Overall
Length
#
of
#
of
Max
Heat
Zones
CODI
Zones
PCB
Width
15
D
5
I
TDp
(
std
.
)
External
Coal
optional
Features
73
H
15
D
5
5
22
"
(
2
m
)
•
Applies
multi
-
zones
to
suit
various
thermal
profile
requirements
•
Able
to
achieve
<
1
%
total
void
area
spec
•
Provides
optimized
cycle
(
average
30
60
s
)
to
achieve
high
UPH
•
Utilizes
advanced
pumping
package
for
fast
pump
down
time
•
Adopts
high
efficient
flux
collection
system
to
eliminate
flux
condensation
•
Utilizes
a
heater
in
the
Vacuum
chamber
to
minimize
liquid
time
I
7
D
7
nnnnnn
I
Top
(
std
.
)
Bottom
CDDI
/
External
Cool
optional
If
142
"
I
7
D
7
22
"
I
fzr
|
zg
|
z
3
jz
<
|
z
5
j
|
ZB
|
Z
?
[
I
82
B
/
18
D
9
183
"
XUXXI
XI
JX
2
Tap
(
std
.
)
Bottom
Coal
/
External
CDDI
optional
I
82
B
8
22
"
(
4
.
G
5
m
)
1
!
圔里
_
里
_
183
"
O
I
With
Heller
Vacuum
Without
Vacuum
I
8
D
9 9
22
"
(
4
.
B
5
m
)
(
>
15
-
25
%
VOIDS
)
(
<
1
%
VOIDS
)
193
B
/
19
I
3
網闘閱
0
圓
《
国
232
"
iUl
■
几几
XI
XUX
iX
AA
AAA
IS
3
G
ID
3
Tap
(
std
.
)
Bottom
CDDI
/
External
Cool
optional
22
"
(
5.89
m
)
.
i
.
.
.
-
'
232
"
trtrti
仃
t r
Vu
1913
13
IT
(
5.89
m
)
2
D
43
3
Top
(
std
.
)
Bottom
CDDI
/
External
CDDI
optional
2
B
7
"
Heller
Vacuum
Assisted
Reflow
Oven
Specifications
a
13
IT
(
B
.
78
m
)
2
D
49
1808
MK
5
-
VR
1911
MK
5
-
VR
1912
MK
5
-
VR
1936
MK
5
-
VR
2043
MK
5
-
VR
Model
4
Top
(
std
.
)
Bottom
CDDI
/
External
CDDI
optional
1
W
I
5
22
"
nf
^
(
7.44
m
)
araBT
”
gr
^
Power
Supply
400
/
415
/
480
VAC
400
/
415
/
480
VAC
400
/
415
/
480
VAC
400
/
415
/
480
VAC
400
/
415
/
480
VAC
2
I
5
G
N
2
N
2
N
2
N
2
N
2
Process
Gasses
5
Tap
(
std
.
)
Bottom
CDDI
/
External
CDDI
Optional
Option
:
Formic
Acid
Option
:
Formic
Acid
Option
:
Formic
Acid
Option
:
Formic
Acid
Option
:
Formic
Acid
342
,
f
2
I
5
G
17
22
"
(
8
.
B
9
m
)
Convection
Heating
/
Top
7
+
Bottom
7
+
1
IR
(
Top
)
Convection
Heating
/
Top
10
+
Bottom
10
+
1
IR
(
Top
)
Convection
Heating
/
Top
11
+
Bottom
11
+
1
IR
(
Top
)
Convection
Heating
/
Top
8
+
Bottom
8
+
1
IR
(
Top
)
Convection
Heating
/
Top
10
+
Bottom
10
+
1
旧
(
Top
)
Heating
Zones
Cooling
zones
2
Top
Option
:
Bottom
3
Top
Option
:
Bottom
3
Top
Option
:
Bottom
3
Top
Option
:
Bottom
3
Top
Option
:
Bottom
NOTE
:
I
82
B
+
I
33
B
+
2
D
43
+
2
D
43
+
2
I
5
G
models
utilize
a
3
D
,
r
wide
by
\
T
long
heater
module
to
allow
drop
-
in
profile
compatibility
with
other
vendors
1
ovens
.
I
7
D
7
+
I
8
D
9
+
I
9
I
3
models
utilize
a
3
D
"
wid
日
by
ID
"
long
heater
mndule
to
provide
improved
profile
^
sculpting
"
and
reduced
liquid
times
.
Module
sizes
up
to
3
B
”
wide
are
available
upon
request
far
large
boards
up
to
28
"
wide
and
increased
dual
rail
width
.
Standard
:
<
10
Torr
Option
:
5
Torr
Standard
:
<
10
Torr
Option
:
5
Torr
Standard
:
<
10
Torr
Option
:
5
Torr
Standard
:
<
10
Torr
Option
:
5
Torr
Standard
:
<
10
Torr
Option
:
5
Torr
Min
.
Vacuum
Level
Max
.
Working
Temperature
Standard
:
350
°
C
Option
:
400
°
C
/
450
°
C
Standard
:
350
°
C
Option
:
400
°
C
/
450
°
C
Standard
:
350
°
C
Option
:
400
°
C
/
450
°
C
Standard
:
350
°
C
Option
:
400
°
C
/
450
°
C
Standard
:
350
°
C
Option
:
400
°
C
/
450
°
C
Max
Board
Size
(
cm
)
500
Lx
450
Wx
29
H
500
Lx
450
Wx
29
H
350
Lx
350
Wx
29
H
350
Lx
350
Wx
29
H
500
Lx
450
Wx
29
H
*
WE
can
configure
the
machine
you
need
.
Heller
Pressure
Cure
Dven
Fluxless
Reflow
(
Formic
Acid
)
Heller
Industries
has
developed
fluxless
reflow
which
utilizes
Formic
Acid
(
HCOOH
)
to
replace
standard
flux
agents
.
Formic
Acid
has
been
shown
to
be
an
effective
reducing
agent
in
fluxless
solder
reflow
.
It
eliminates
the
need
for
pre
-
reflow
fluxing
and
post
-
reflow
flux
cleanup
steps
.
Heller
industries
can
map
the
formic
acid
concentration
profile
and
reduce
02
ppm
to
~
10
ppm
for
bumping
application
.
Excellent
results
demonstrated
for
wafer
bumping
application
and
C
4
Flip
Chip
process
.
Heller
has
developed
Pressure
Cure
Oven
(
PCO
)
or
Autoclave
to
minimize
voiding
and
increase
adhesion
strength
for
bonding
processes
typically
used
in
die
attach
and
underfill
applications
.
PCO
pressurizes
air
into
a
rigid
vessel
and
heats
with
forced
convection
.
When
the
curing
process
is
complete
,
the
pressure
oven
automatically
relieves
its
pressure
to
1
atm
and
cools
.
Features
Heller
Pressure
Cure
Dven
Specifications
•
Can
use
any
reflow
profile
(
e
.
g
.
,
tent
or
soak
profile
)
with
formic
acid
•
Can
adjust
formic
acid
profile
in
oven
in
conjunction
with
thermal
reflow
profile
•
Includes
Formic
acid
safety
system
(
i
.
e
.
,
sensors
/
detectors
)
adheres
to
industry
standards
•
Offers
optional
Formic
acid
abatement
systems
for
Green
Process
Solution
•
Offer
optional
real
time
formic
acid
concentration
monitor
system
}
•
Capable
of
running
both
formic
acid
process
and
flux
process
*
•
SEMI
S
2
-
S
8
certified
*
•
Process
time
:
Generally
120
min
or
User
'
s
spec
•
Operating
temp
:
60
°
C
-
220
°
C
•
Maximum
temp
:
220
。
。
•
Operating
pressure
:
1
bar
-
10
bar
•
Capacity
:
24
Magazines
(
typical
)
•
Cooling
method
:
PCW
(
17
°
C
~
23
°
C
)
•
Cooling
water
pressure
:
25
-
40
psi
*
Option
Heller
Fluxless
Reflow
Dven
Representative
Pressure
/
TEmp
Profiles
(
User
Configurable
)
•
13
convection
heating
zones
and
4
convection
cooling
zones
•
Formic
acid
delivery
system
•
Real
time
formic
acid
concentration
and
02
PPM
measuring
•
Environmental
monitoring
system
and
exhaust
abatement
system
for
operation
safety
Applications
Temp
.
200
°
C
Top
and
Bottom
Die
60
°
C
Voids
0
INDUSTRY
4
.
D
Compatibility
30
min
90
min
120
mln
Time
Pressure
.
Internet
of
Manufacturing
(
loM
)
—
Smart
factories
,
intelligent
machines
and
networked
processes
through
the
use
of
cyber
-
physical
systems
.
10
bar
Heller
offers
Host
Computer
/
loM
Interfacing
.
This
integration
provides
:
•
Central
control
•
Production
reporting
—
#
of
boards
processed
,
up
time
,
down
time
•
MTBF
/
MTTA
/
MTTR
•
Energy
management
and
control
•
Traceability
of
product
Heller
offers
compatible
interfacing
for
:
-
CFX
(
AMQP
MQTT
)
-
Hermes
-
PanaCIM
&
iLNB
-
Fuji
Smart
Factory
-
ASM
-
Custom
interfaces
available
upon
request
Voids
0
20
min
90
min
110
min
Time