Maintenance Manual - 第132页

RL131 MAINTENANCE MANUAL 7.2 Periodic Insp ection Ite ms DA8MEC-Z0-020-A 0 7.2-3 7.2.2 Weekly Check Items The following tabl es summari ze the periodic i nspectio n item s that are to be perf ormed week ly. For the detai…

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RL131
MAINTENANCE MANUAL
7.2 Periodic Inspection Items
DA8MEC-Z0-020-A0
7.2-2
Unit No.
Item Task Description
Clean the edge of the movable/fixed blades with a
brush and remove any cut waste.
a.
Movable/fixed blade
Make sure that the movable/fixed blade is not worn
or damaged.
b.
Cord Make sure that the cord is not damaged.
7.7.1
Upper Anvil
c.
Backup pin
Make sure that the backup pin is not worn or
damaged.
7.7.2
Anvil Drive Unit
a.
Worm reduction gear
Make sure that lubricant is not leaking out from the
worm reduction gear.
a.
Main pressure Make sure that air pressure is at 0.5 MPa.
7.8.3
Main Regulator
b.
Pneumatic circuit
Make sure that there is no air leakage.
Oiling (Daily)
Unit No.
Item Task
Oiling
volume
Description
7.7.1
Upper Anvil
1.
Pin pivot
1 to 2
drops
Apply 1 or 2 drops of the machine oil
to the oil port.
RL131
MAINTENANCE MANUAL
7.2 Periodic Inspection Items
DA8MEC-Z0-020-A0
7.2-3
7.2.2 Weekly Check Items
The following tables summarize the periodic inspection items that are to be performed weekly.
For the details of inspection positions and lubrication method, refer to the subsequent sections.
Numbers in the Unit column show the relevant sections to be referred to.
Inspection (Weekly)
Unit No.
Item Task Description
7.3.2
Positioner
a.
Reference pin
Make sure that the reference pin is not worn or
damaged.
c.
Sensor
Remove oil or dust.
d.
Belt Make sure that belts do not slip.
7.3.3
Loader/Unloader
e.
Belt roller
Make sure that all rollers turn.
c.
Belt
Make sure that the belt is not worn.
d.
Shaft
Sliding surface: Remove dirt or dust.
Make sure that the transfer pin claw is not
loosened.
7.3.5
PCB Transfer
Unit
e.
Transfer pin
Make sure that the transfer pin claw is not
damaged or deformed.
7.4.6
Main Drive Unit
a.
Manual rotation wheel
Make sure that the gear rotates smoothly.
7.8.1
Cut Waste Bottle
and Tape Waste
Receptacle
a.
Filter
Clean the filter using air blow.
(Replace it if damaged.)
Oiling (Weekly)
Unit No.
Item Task
Oiling
volume
Description
7.4.1
Insertion Head
1.
Insertion chuck support
shaft
1 drop to
each bush
Apply oil to the support shaft. (Apply
oil as needed if the unit does not
open/lose smoothly after daily
inspection.)
1.
Cam
7.4.2
Insertion Drive
Unit
2.
Cam follower
0.5 cm
3
Remove all dirt adhering on the
surface completely and apply a thin
coat of grease.
1.
Cam follower
2.
Opening/closing
claw
3.
Plate
4.
Opening/closing
cam
7.4.4
Transfer chuck
unit
5.
Grease nipple
0.5 cm
3
Remove all dirt adhering on the
surface completely and apply a thin
coat of grease.
1.
Holder A
2.
Holder B
7.4.5
Transfer Head
3.
Outer shaft
0.5 cm
3
Remove all dirt adhering on the
surface completely and apply a thin
coat of grease.
1.
LM guide
0.5 cm
3
Remove all dirt adhering on the
surface completely and apply a thin
coat of grease.
7.6.1
Part Positioning
Unit
2.
Lever support
1 to 2
drops
Apply 1 or 2 drops to the support.
RL131
MAINTENANCE MANUAL
7.2 Periodic Inspection Items
DA8MEC-Z0-020-A0
7.2-4
Unit No.
Item Task
Oiling
volume
Description
1.
LM guide
2.
Cam follower
3.
Open/close pin
4.
Hook
0.5 cm
3
Remove all dirt adhering on the
surface completely and apply a thin
coat of grease.
7.6.2
Lead Correction
Unit
5.
Oil port
1 to 2
drops
Apply 1 or 2 drops of the machine oil
to the oil port.
1.
LM guide
Remove all dirt adhering on the
surface completely and apply a thin
coat of grease.
2.
Grease nipple
Apply 1 shot of grease with a grease
gun.
3.
Grease nipple
Apply 1 shot of grease with a grease
gun.
(Nipple type NL)
4.
Pusher cam
7.6.3
V-cut Unit
5.
Hook
0.5 cm
3
Remove all dirt adhering on the
surface completely and apply a thin
coat of grease.
1.
Cam
7.6.4
Part Processing
Drive Unit
2.
Cam follower
0.5 cm
3
Remove all dirt adhering on the
surface completely and apply a thin
coat of grease.
7.7.1
Upper Anvil
2.
Lever sliding surface
0.1 cm
3
Apply oil to the periphery and inside
of the roller.
1.
Cam
0.5 cm
3
Remove all dirt adhering on the
surface completely and apply a thin
coat of grease.
2.
Cam follower
1 shot
Inject 1 shot of grease using a grease
gun.
7.7.2
Anvil Drive Unit
3.
Cam follower
0.5 cm
3
Remove all dirt adhering on the
surface completely and apply a thin
coat of grease.