Maintenance Manual - 第134页

RL131 MAINTENANCE MANUAL 7.2 Periodic Insp ection Ite ms DA8MEC-Z0-020-A 0 7.2-5 7.2.3 Monthly Check Items The following tabl es summari ze the periodic i nspectio n item s that are to be perf ormed m onthly. For the det…

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RL131
MAINTENANCE MANUAL
7.2 Periodic Inspection Items
DA8MEC-Z0-020-A0
7.2-4
Unit No.
Item Task
Oiling
volume
Description
1.
LM guide
2.
Cam follower
3.
Open/close pin
4.
Hook
0.5 cm
3
Remove all dirt adhering on the
surface completely and apply a thin
coat of grease.
7.6.2
Lead Correction
Unit
5.
Oil port
1 to 2
drops
Apply 1 or 2 drops of the machine oil
to the oil port.
1.
LM guide
Remove all dirt adhering on the
surface completely and apply a thin
coat of grease.
2.
Grease nipple
Apply 1 shot of grease with a grease
gun.
3.
Grease nipple
Apply 1 shot of grease with a grease
gun.
(Nipple type NL)
4.
Pusher cam
7.6.3
V-cut Unit
5.
Hook
0.5 cm
3
Remove all dirt adhering on the
surface completely and apply a thin
coat of grease.
1.
Cam
7.6.4
Part Processing
Drive Unit
2.
Cam follower
0.5 cm
3
Remove all dirt adhering on the
surface completely and apply a thin
coat of grease.
7.7.1
Upper Anvil
2.
Lever sliding surface
0.1 cm
3
Apply oil to the periphery and inside
of the roller.
1.
Cam
0.5 cm
3
Remove all dirt adhering on the
surface completely and apply a thin
coat of grease.
2.
Cam follower
1 shot
Inject 1 shot of grease using a grease
gun.
7.7.2
Anvil Drive Unit
3.
Cam follower
0.5 cm
3
Remove all dirt adhering on the
surface completely and apply a thin
coat of grease.
RL131
MAINTENANCE MANUAL
7.2 Periodic Inspection Items
DA8MEC-Z0-020-A0
7.2-5
7.2.3 Monthly Check Items
The following tables summarize the periodic inspection items that are to be performed monthly.
For the details of inspection positions and lubrication method, refer to the subsequent sections.
Numbers in the Unit column show the relevant sections to be referred to.
Inspection (Monthly)
Unit No.
Item Task Description
7.3.4
Transfer Arm
Interlock Unit
a.
Roller
Make sure that the cam follower turns smoothly.
Oiling (Monthly)
Unit No.
Item Task
Oiling
volume
Description
1.
Ball screw (X)
7.3.1
X-Y Table
2.
Ball screw (Y)
3 cm
3
each
Position: Thread
7.3.4
Transfer Arm
Interlock Unit
1.
Cam follower
0.1 cm
3
Position: Running surface
2.
Shifter A, B
3.
Seam between shifter
A and B
7.4.1
Insertion Head
4.
Ball spline
0.5cm
3
Remove all dirt adhering on the
surface completely and apply a thin
coat of grease.
1.
Cam
2.
Lever
3.
Slider
4.
Lever (2)
5.
Lever (3)
6.
Spring hook
7.5.1
Feeder
7.
Tape cutter
0.5 cm
3
Remove all dirt adhering on the
surface completely and apply a thin
coat of grease.
Apply 1 or 2 drops of the machine oil
to the shafts of the rollers.
7.7.1
Upper Anvil
1.
Movable blade sliding
surface
1 to 2
drops
Apply 1 or 2 drops of the machine oil
on the Movable blade sliding surface.
RL131
MAINTENANCE MANUAL
7.2 Periodic Inspection Items
DA8MEC-Z0-020-A0
7.2-6
7.2.4 Trimonthly Check Items
The following table summarizes the periodic inspection items that are to be performed trimonthly.
For the details of inspection positions and lubrication method, refer to the subsequent sections.
Numbers in the Unit column show the relevant sections to be referred to.
Oiling (3 Months)
Unit No.
Item Task
Oiling
volume
Description
3.
LM guide (X)
2 cm
3
each
4.
LM guide (Y)
2 cm
3
each
7.3.1
X-Y Table
5.
LM guide
0.25 cm
3
Position: Rail surface
1.
Shaft rotor
1 to 2
drops
7.3.2
Positioner
2.
Shaft sliding surface
Moderate
amount
Wipe it with a cloth dampened with
machine oil.
1.
Shaft surface
0.25 cm
3
Apply a thin coat of grease.
2.
Link pivot
3.
Belt roller Position: Each shaft hole
7.3.3
Loader/Unloader
4.
Cylinder support
1 to 2
drops
1.
Lever support
1 to 2
drops
7.3.5
PCB Transfer
Unit
2.
Shaft
0.25 cm
3
Position: Sliding surface
7.4.6
Main Drive Unit
1.
Gear surface
0.5 cm
3
Remove all dirt adhering on the
surface completely and apply a thin
coat of grease to the engagement
portion of the gear.
1.
Collar
(2 positions: left/right)
2.
Collar
(2 positions: left/right)
3.
Collar
(2 positions: left/right)
4.
Collar
(2 positions: left/right)
Position: Sliding surface
7.9.1
Cover Unit
5.
Hinge
1 to 2
drops each
Position: Clearances of 25 mm
intervals