Maintenance Manual - 第25页
RL131 MAINTENANCE MANUAL 2.1 On Safet y DA8MEC-10-010- A0 2.1-2 2.1.2 Safe Working Procedures W hile carrying out prescribed o perations, obs erve the safe work ing procedures in order to prev ent accident or mac hine da…
RL131
MAINTENANCE MANUAL
2.1 On Safety
DA8MEC-10-010-A0
2.1-1
2.1. On Safety
DA8MEC-10-010-A0
2.1.1 Safety Precautions
To guarantee the safety of the workers, this machine is designed and installed in conformity with the safety
standards and requirements of the country where it is delivered.
The customer of the machine is responsible for observing the safety laws and regulation of his/her country.
The customer is also responsible for installing the necessary safety devices to protect the machine operator
and other personnel.
This machine must be operated and maintained by the qualified personnel who is well trained, and well
acquainted with the machine and its functions described in the Operation Manual, Programming Manual,
Reference Manual, Maintenance Manual and Wiring Diagram.
We authorize only the personnel who had training at our company and is well acquainted with the machine
as an operator.
Safety Precaution
Maintenance of internal parts of the machine (including non-electrical parts) must be carried out by
maintenance engineer only.
List of Machine Documents
The following documents discuss the servicing and maintenance to be performed by dedicated service
engineers.
Operating Instructions / Operation Manual
Operating Instructions / Programming Manual
Operating Instructions / Reference Manual
Operating Instructions / Maintenance Manual
Operating Instructions / Error Code List
Parts List(s)
Wiring Diagram(s)
Operating Instruction(s) for Option(s)
Intended Users and Documents
Documents Operator
Maintenance
engineer
Panasonic
service
engineer
System
integrator
Operation
Manual *
Programming
Manual
-
Reference
Manual
-
Maintenance
Manual *
-
Operating
Instructions
Error Code List
Mechanical Parts -
Parts
List(s)
Control Parts -
Wiring Diagram(s) -
Instruction(s) for Option(s)
: Enclosed Documents
*: Regarding Product Safety (Local Language)
RL131
MAINTENANCE MANUAL
2.1 On Safety
DA8MEC-10-010-A0
2.1-2
2.1.2 Safe Working Procedures
While carrying out prescribed operations, observe the safe working procedures in order to prevent accident
or machine damage.
Never modify, neglect nor change the safety devices and the safety circuits.
Normal operation
All normal operations should be performed with the built-in safety functions in proper working order.
Part Supply/Model Changeover/Maintenance
Also when performing these works, make sure the provided safety functions work properly.
Regarding the switches which allow the machine to move during maintenance mode, familiarize yourself
with their functions before use.
Feeder Setting for the Supply Unit
Mount a feeder or a dummy feeder on each feeder position on the supply unit.
RL131
MAINTENANCE MANUAL
2.1 On Safety
DA8MEC-10-010-A0
2.1-3
2.1.3 Precautions for Machine Operations
When the power breaker is turned ON, make sure the air pressure gauge reads 0.5 MPa.
If not, there is the possibility of machine damage when starting operation.
Do not turn the POWER of the main controller (P9, etc.) OFF.
Malfunctions of machine could occur because of the absence of control.
Do not remove the cards inserted in the main controller (P9, etc.) while the POWER switch is ON.
Do not supply the main power from service outlet of machine to the appliances which have motors,
relays etc. and generate electromagnetic noise during machine operation.
Keep a welder away from the machine as this may cause malfunctions of machine.
Do not use an air gun to clean the machine.
When cleaning the area surrounding, turn the machine OFF to prevent cooling fan from vacuuming the
dust.
To prevent machine failure, perform periodical inspection once a year after the machine is installed.
Never shut OFF air supply during running.
There is the possibility of damage and malfunction of machine because of the absence of control.
2.1.4 How to Deal with the Operation Troubles
Any troubles occurred during machine operation may cause various hazardous conditions.
It is requested that this type of repair/adjustment be done only by the trained, skilled personnel who are
conversant in the possible accidents that may occur in each point as well as the whole of the installation.
=REMARKS=
Troubles in operation may not be avoided in the following cases:
power failure
excitation of the servo motor turned OFF during running
2.1.5 Cutting off Air Pressure during Maintenance
Before performing maintenance work, make sure that no air pressure remains within the cylinder.
=HINT=
Refer to ‘Mtn. / PNEUMATIC CONTROL / Pneumatic Circuit Diagrams’.
2.1.6 Disposal of Mercury-Containing Components
Notice
This product has a fluorescent lamp that contains mercury. Disposal may be regulated in your community
due to environmental considerations. For disposal or recycling information, please contact your local
authorities, or the Electronic Industries Alliance: http://www.eiae.org.