4OM-1050-002 - 第6页
Contents Page Section 2 T roubleshooting ................................................. 2- A 1. Scope ............................................................................................ 2- 1 1.1 Scope of T ro…
Contents
Page
Before Use .......................................................................................... 1
About the Instruction Manual ............................................................ 2
Contents .............................................................................................. 4
Checking Items.................................................................................... 7
Safety Precautions .............................................................................. 9
Section 1 Maintenance
.........................................................1- A
1. Periodic Maintenance .................................................................1- 1
1.1 Precautionary Items before Maintenance.............................1- 1
1.2 Preparation for Maintenance .................................................1- 2
1.2.1 Preparation for Cleaning ...................................................1- 2
1.2.2 Preparation for Lubrication ...............................................1- 2
1.3 Maintenance Spots .................................................................1- 8
1.3.1 General View .......................................................................1- 8
1.3.2 Understanding of Maintenance
Items on Each Section ................................... 1-10
1.3.3 Inspection, Cleaning, and Lubrication Spots ..................1-11
1.4 Maintenance Method ..............................................................1-47
1.4.1 Air Source ............................................................................1-47
1.4.2 Filter Replacement of Head Section ................................1-48
1.4.3 Cleaning of Vacuum Nozzle ...............................................1-49
1.4.4 Detachment and Attachment of Vacuum Nozzle ..............1-50
1.4.5 Disassembly, Cleaning and Lubrication of
Miniature Stroke Bearing ..............................1-56
1.4.6 Lamp Replacement of Light Source Device for
Recognition Lighting .....................................1-64
1.4.7 Replacement of Cutter Blade ............................................1-66
1.4.8 Lubrication of Linear Guide
in Feeder Carriage Section ..........................1-67
1.4.9 Cleaning of Linear Scale Sections ...................................1-78
1.4.10 Cleaning of Linear Motor’s Yoke Sides ......................... 1-84-1
1.5 Maintenance Check List .........................................................1-85
1.5.1 Daily Maintenance ..............................................................1-85
1.5.2 Weekly Maintenance ..........................................................1-86
1.5.3 Monthly Maintenance .........................................................1-87
1.5.4 Every 3 Months Maintenance ............................................1-89
1.5.5 Every 6 Months Maintenance ............................................1-91
1.5.6 Yearly Maintenance ............................................................1-91
2. Lists of Consumables and Important Servicing Parts .............1-92
2.1 Lists of Consumables..............................................................1-92
2.2 Lists of Important Sevicing Parts ..........................................1-93
0307-005 4 AFO01ETRP
Contents
Page
Section 2 Troubleshooting
.................................................2- A
1. Scope ............................................................................................2- 1
1.1 Scope of Troubleshooting ....................................................2- 1
1.2 "CHECK" Windows ................................................................2- 2
1.2.1 "CHECK" Windows ..........................................................2- 2
1.2.2 List of Check Message ....................................................2- 4
1.3 Machine Information ..............................................................2- 9
1.3.1 "Machine Information" Window ......................................2- 9
1.3.2 List of Check Message ....................................................2- 11
1.4 "ERROR" Windows ................................................................2- 20
2. Easy Troubleshooting .................................................................2- 22
2.1 Power Operation Impossible ................................................2- 22
2.2 Nothing Displayed on Touch Screen ...................................2- 23
2.3 [EMERGENCY STOP] Switch Pressed ...............................2- 24
2.3.1 During Automatic Operation ...........................................2- 24
2.3.2 During Pass Operation ....................................................2- 26-1
2.4 Continuous Operation Disabled
during Component Placement ................................2- 27
3. Troubleshooting after Error Window (Error ID) .......................2- 30
3.1 Typical Description ................................................................2- 31
3.2 Error IDs and Controlled Areas ............................................2- 32
3.3 Error IDs and Remedial Procedures ...................................2- 33
4. Troubleshooting on Recognition System (Error ID) ................2-161
4.1 Typical Description ..................................................................2-161
4.2 Recognition Error IDs and Controlled Areas .......................2-162
4.3 Recognition Error IDs and Remedial Procedures ...............2-163
4.3.1 Recognition Communication and Data Errors ................2-163
4.3.2 Component Recognition Errors .......................................2-179
4.3.3 P.E.C. Recognition Errors .................................................2-187
4.3.4 Nozzle Recognition Errors ...............................................2-189
4.3.5 Various Teach Errors .........................................................2-190
4.3.6 Component Recognition
Lighting Lamp Burnout Errors ..............................2-193
4.3.7 Lighting Control Board-to-Board
Communication Errors ...........................................2-194
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5. Troubleshooting related to
Component Pick and Placements.......................................2-195
5.1 Classification of Failure Symptoms and
Helpful Hints on Countermeasures against Failure .........2-195
5.1.1 Classification of Failure Symptoms ..................................2-195
5.1.2 Helpful Hints on Countermeasures against Failure ......2-196
5.2 Troubleshooting on Pick-Up Errors ......................................2-197
5.2.1 Cause and Remedy of Pick-Up Errors .............................2-197
5.2.2 Symptom-Based Troubleshooting ...................................2-199
5.3 Troubleshooting on Placement Errors .................................2-202
5.3.1 Cause and Remedy of Placement Errors ........................2-202
5.3.2 Symptom-Based Troubleshooting ...................................2-206
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