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User manual SIPLAC E X-Series 6 Component han dling Software Version SR.601.xx 11/2005 US Edition 6.1 X feeder modules for the component trolley from the SIPLACE X- series 287 6 Component handling 6.1 X fee der module s …

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5 Tasks on the machine User manual SIPLACE X-Series
5.11 Note operating status indicator lamp Software Version SR.601.xx 11/2005 US Edition
286
User manual SIPLACE X-Series 6 Component handling
Software Version SR.601.xx 11/2005 US Edition 6.1 X feeder modules for the component trolley from the SIPLACE X-series
287
6 Component handling
6.1 X feeder modules for the component trolley from
the SIPLACE X-series
A new generation of feeder modules has been developed for the X-series of placement machines.
Important features are the high precision of the pick-up position, online programmability, status
displays on an LCD display and easy handling when changing feeder modules during the place-
ment process. The power supply to the feeder modules is contactless and uses an inductive in-
terface on the component trolley docking unit. Each feeder module communicates with the feeder
module control unit (FCU) on the component trolley docking unit via two optoelectronic channels
(optical fiber). The feeder module control unit is, in turn, connected to the machine's control unit
via the CAN bus.
6.1.1 Tape feeder modules for the SIPLACE X-series
6.1.1.1 Tape material
The possible tape widths range from 8 mm to 88 mm. The tape material is blister or paper. Com-
ponent tapes with a permanently adhesive cover foil (PSA foil) can also be processed. This will
require the "PSA Kit" option.
The design of the tape feeder modules was based on the following tape standards:
DIN EN 60286-3 (12/1998) / IEC 60286-3 (12/1997)
JIS C 0806-3 (1999)
ANSI/EIA 481-C (10/2003) 6
The overall height of the blister tapes depends on the tape width, and must not exceed the follow-
ing maximum values:
Tape width Overall height of the blister tapes
8 mm Max. 3.5 mm
12 mm Max. 6.5 mm
16 mm and wider Max. 25 mm
6 Component handling User manual SIPLACE X-Series
6.1 X feeder modules for the component trolley from the SIPLACE X-series Software Version SR.601.xx 11/2005 US Edition
288
For 8 mm paper tapes, the paper thickness must not exceed 1.6 mm. The length of a component
pocket in the direction of travel must not exceed 51 mm.
6.1.1.2 Tape reel diameter
The tape reel diameter may be up to 19" (483 mm) for all feeder modules. A list of the maximum
tape reel diameters in relation to the PCB conveyor height can be found in section 6.2.7.2
, page
315
. For a tape reel diameter of 15" (381 mm) or more, the tape reels should be stored on spin-
dles.
6.1.1.3 Tape feeder module shapes for the SIPLACE X-series
In general, the tape feeder modules from the X series are approx. 587 mm long and approx.
200 mm high. The width and the number of locations that it fills on the component table are listed
in the following table.
6
The maximum height of any edges protruding over the top edge of the tape pocket is 3 mm.
Since the feeder modules do not have any raised flaps and are firmly anchored to the component
table, the risk of a head crash is minimized.
Tape feeder
modules
Feeder module width in
millimeters
Feeder module locations
required on the component table
8 mm X 10,8 1
12 mm X 22,6 2
16 mm X 34,4 3
24 mm X 34,4 3
32 mm X 46,2 4
44 mm X 58,0 5
56 mm X 69,8 6
72 mm X 81,6 7
88 mm X 105,2 9