D-serie level 1 EN - 第149页

SITEST Overview of Settings and Calibr ation Work Overview SITEST S tude nt Guide Advanced Level 1 SIPLACE D-Series EN 05/2007 SITEST 9-5 adjus t m ent s s equenc e f ro m the lef t to th e r igh t reas on for adjus t m …

SITEST

Overview SITEST Overview of Calibration Tools

Student Guide Advanced Level 1 SIPLACE D-Series

SITEST EN 05/2007

9-4

9.1.3 Overview of Calibration Tools

9.1.4 Overview of Settings and Calibration Work

The settings and calibration work have been sorted in the same order and assigned to the service work

listed.

adjust - and

calibration tools

adjust and

calibration jobs

Machine types

(without S15/F3)

Digital Manometer 00311487 -01

Digital Manometer with analouge-cable for

S15/F3 00313523 -01

Track signal tester for S/F 00322510-02

Adapter cable track signal tester f. F5HM/S27HM

00360395-01

Track signal tester for HS/HF 00343785-01

glueing gauge for incremental scale exchange.

gaugge for 0.8mm plate distance (Trace out

magnet 00358519-01)

Belt tension meter TSM 00326015-01

Axis test box Vers.6 00303430-06 alternatively to

SAT

SIPLACE Axis Tester SAT 03002801-01

Adapter board for A364 Axis controller

03051220.xx

RC-Filter 02102858-01

0,2mm distance gauge 00325445-01 from gauge

set 00327005-01

Star-0-point.gauge 00326164-01 from gauge set

00327005-01

power supply for Star mounting DLM-heads

00353277-01

1.0 mm pin (replace 1.3mm pin from gauge set

00327005-01)

1,4; 1,5; 1,6mm pins from gauge set 00327005-

gauge Z-axis stop top 00331308-01

Test connector safety loop coplan ILD 2000

00337304-01

calibration tool coplan 00315365-03

calibration tool Vision Version II (clear) 00316308

calibration tool Vision Version 3 (for hf / white)

03010565-01

calibration nozzle D-zero-point-corr. Twin

03008862-02

I/O-Tester for SXX/FX 00321960-01

wiring test adapter 14 pole 02304826-01

wiring test adapter 34 pole 02304827-01

adjust gauge for clamping new TSP

S27/HS60/HF specific

adjust gauge for clamping sensor new TSP

S27/HS60/HF specific

gauge f. Z-Axis bearing C&P (* special trained

staff only) 335346

gauge for ball race(* special trained staff only)

333625

Mapping plate S/F/HS single TSP 00325743-01

Mapping plate S/F/HS DoubleTSP 00325698-01

Mapping plate HF single or double TSP 00355064-

Fine calibration set 00343710-01

exchange vacuum distrib./Star/

air kiss unit. All

S15

exchange incremental encoder

gantry

All

S/F

F5HM/S

27HM

HF/

exchange incremental scale

gantry

All

S/F

F5HM/S

27HM

HF/

Exchange incremental scale

gantry X-Axis HF / X

HF/

wit ho ut

gauge

Exchange incremental scale

gantry X-Axis D1 / D2

HF/

mom.

wit ho ut

gauge

Exchange incremental scale

gantry Y-Axis HS / D4

HF/

HS-

ver s .

Exchange incremental scale

gantry Y-Axis HF / X

HF/

HF-

ver s .

Exchange incremental scale

gantry Y-Axis D1/D2

HF/

D1-

ver s .

replacement Y-Magnets

HS/HF/X/D series

all with

lin. drive

exchange 'head board' C&P

head

exchange 'conversion board

large axis'

exchange incremental encoder

DP axis All All

exchange lightbarrier bottom

C&P head All

exchange placement star All

All with

DLM x

exchange Z-motor All All All All

exchange Z-belt All All All All All

exchange Z-top stop All

exchange drive belt /- motor All All All All

exchange coplanarity module All F All F

exchange PCB camera X/ D

All

without

. HF

exchange C&P-placement

head X/ D

All

without

. HF

exchange component cameras

All

without

. HF

exchange segment Twin-head X/D HF HF

Display I/O-States of the I/O-

Boards

All

S/F

wiring test ribbon cable All All

exchange ballrace only spec.

trained staff All All

Mapping

S/F/

Mapping

Fine calibration

All

All S/F

without

S27/F5

The measuring in 1.3 mm is replaced by a 1.1 mm version The Allen key 14 mm 00373927-01 is t o adjust machine SMEMA height The Allen key 19 mm 00373928-01 is to fix MA-feets

SITEST

Overview of Settings and Calibration Work Overview SITEST

Student Guide Advanced Level 1 SIPLACE D-Series

EN 05/2007 SITEST

9-5

adjustments sequence

from the left to the right

reason for

adjustments

reso

n pos

iti

on measur

system Star-axis C&P-head

ero po

corr.

-ax

C&P

(automatically done at reference)

Mount the place.star with power sup

ply and zero point gauge

Zero point corr. star-axis C&P-head

ss supp

ose

mm a

ove

ballrace surface

es a

segmen

mm clearance to DP-encoder

Adjust 1,5mm clearance track signal

encoder DP-Axis to segment glas disc

Adjust motor position to 0,2 mm

clearance plunger to housing

Test upper end stop position Z-axis

Adj

mm c

earance

bottom to the sleeve

Check belt tensions of refering axis

(different tension DLM1/2 C&P heads)

Align positionand adjust distance

(0.4mm) track signal encoder

Test track signals and Zero pulse at

the X / Y - axis

Set CAN-BUS address (gantry 1/2)

and other DIP-switches

Zero point corr Z-axis TWIN-head

Zero point corr. D- turning axis TWIN-

head

orce sensor parame

TWIN-head

Adjust the Anti-Crash-board(s)

Adjust the air kiss at placement-

and pick up (reject) circuit

Adjust the slow transport speeds

Adjust the PCB light barrier sensors

Adjust the LASER beam direction

Adjust the clamping (Piezo) sensor

Check & Adjust the clamping/

unclamping time o lifting table

Adjust the clamping height for PCB

(94,2 -0.2mm / 94.4 + 0.1 mm

Teach / store !!! New defaultposition for

fixed con. side (SIEMENS FSE only)

Download refering Firmware

(SIEMENS

FSE only)

Check & Adjust belt tension at the

refering PCB-conveyor

Check axis dynamic of referering axis

Check vacuum system if it is sealed

Replace stepper motor of

vacuum air kiss

D/X

/HF

Replace air kiss unit

D/X

/HF

Replace light barrier

bottom on Z-axis

D/X

/HF

Replace the motor / belt of

the Z-axis C&P

D/X

/HF

D/X

/HF

D/X

/HF

D/X

/HF

Replace the DP-station

D/X

/HF

Replace the track signal

encoder of the DP-station

D/X

/HF

D/X

/HF

Replace the vacuum

distributor

D/X

/HF

mech. Influence/Replace

the air kiss supply hose

D/X

/HF

Dismount/replace the

placement star DLM

D/X

/HF

D/X

/HF

D/X

/HF

D/X

/HF

D/X

/HF

D/X

/HF

Replace the star motor

D/X

/HF DLM

D/X

/HF

D/X

/HF

D/X

/HF

D/X

/HF

Replace C&P-head

D/X

/HF

D/X

/HF

D/X

/HF

D/X

/HF

D/X

/HF

D/X

/HF

D/X

/HF

head modularity (C&P

head exchange)

D/X

/HF

D/X

/HF

D/X

/HF

D/X

/HF

D/X

/HF

D/X

/HF

D/X

/HF

Replace Segment(s) of

TWIN-head

D/X

/HF

Replace Vision board at

gantry or for stationary

D/X

/HF

D/X

/HF

Replace C&P-Head

adapter board

D/X

/HF

D/X

/HF

Replace 'SLIO' board(s)

D/X

/HF

D/X

/HF

Replace Head interface

board (Head board)

D/X

/HF

Replace the

Portalinterface (conv.

D/X

/HF

D/X

/HF

D/X

/HF

Mechanical influence on

parallelity of fixed con.

side '1' to conv. frame

D/X

/HF

(*)

Mechanical influence on

straightness of fixed con.

side '1'

D/X

/HF

Set Single conv. mode for

dual conv. only for pure HF-

lines! Ask Siemens Service

D/X

/HF

Replace the encoder

X- / Y-axis

D/X

/HF

****

Count errors X- / Y-axis

(after cleaning)

D/X

/HF

D/X

/HF

Adjust conveyor speed to

the needs of customer

Placement process

D/X

/HF

D/X

/HF

Exchange Transport

control unit

D/X

/HF

Replace the light barrier for

PCB conveyor

D/X

/HF

D/X

/HF

Replace the LASER PCB-

Stopper

D/X

/HF

Replace clamping sensor

D/X

/HF

some exchange at lifting

table unit

D/X

/HF

Replace the conveyor

motor

D/X

/HF

Replace conveyor belt

D/X

/HF

Replace conveyor belt

guideance

D/X

/HF

Exchange control unit

Component table

D/X

/HF

Exchange control unit

Tape cutter

D/X

/HF*

Exchange control unit

coplanarity unit

D/X

/HF *

D/X

/HF

Exchange MVS 340

Vision controller

Exchange Axis controller

board

D/X

/HF

Replace the Servo

amplifier board

D/X

/HF

Replace Anti Crash board

(X)

/HF

X/HFm

D1 & D3/X/HF

mit TWIN

D3/X/HF mit

TWIN

****

SIEMENS SERVICE LEVEL ONLY

for Single conveyor mode on Dual conv. We able to open to 410mm board width

(edit maximal width conv .1 to 410000) in REAL.MA without moving the fixed rail which is alligned to HS/S / F machines (for larger width change 'Hoehenverm_Y PG 1/2' too the deviation the conv. side is

***3x (BIO's /Appl.1 and different Appl. 2 ) per board

** automatic Download at loading 1st Feeder set up /1st

Boot

(0) The tension of the Z-belt at DLM1/2 C&P-heads adjusted to 280 +/- 10 Hz; the 10.000/8.000 C&P head Z-Belt is adjusted to 185 Hz.

* 2 Jumper code 4 possible addresses

SITEST

Overview SITEST Overview of Settings and Calibration Work

Student Guide Advanced Level 1 SIPLACE D-Series

SITEST EN 05/2007

9-6

calibrations

from the left to the right

reasons for

calibrations

Zero point corr. star-axis C&P-head

Zero point corr. Z-/ D-axis and basic

force sensor parameter TWIN-head

Calibrate MA-zero point both gantries

of the Placement Area PAx

Calibrate PCB camera

Calibrate RV-head (include

component camera offset and

single measure ment segment offset

I (only for checking offset)

single measure ment segment offset

II (only for checking offset)

Calibrate TWIN Head IC-camera

Calibrate TWIN Head FC-camera

Calibrate coplanarity module (ILD

2200 1 D-version)

Calibrate Feeder area (for D1 WPC

is considered)

Calibrate fixed PCB-corner(s)

Calibrate moveable Conveyor Edges

(rail(s))

Calibrate calibration tool position

Calibrate TWIN-nozzle changer X/Y-

position

Calibrate TWIN-nozzle changer

Nozzle pick up height

Calibrate C&P-nozzle changer X/Y-

position

Calibrate C&P-nozzle changer Pick

up height

Calibrate vacuum TWIN head

Travel area X / Y axis

Execute PCB-Mappings

Execute RV-Mappings

Execute IC-Mappings

ne ca

lib

(if

acemen

accuraccy have to be increased at

Replace / remount PCB-

camera

D/X/

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

D/X/

D1&D3

/X/ HF

w TH

D/X/

Replace C&P-head

D/X/

Remount C&P-head

D/X/

Mechanical influence to the

segment guideance

D/X/

New Star zero point

correction

D/X/

compo-nent camera refer.

C&P head

D/X/

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

Replace / remount

placement star

D/X/

Replace / remount Star

motor

D/X/

Replace / remount

Segment(s) TWIN-head

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

Replace / remount TWIN-

head IC-camera

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

Replace / remount TWIN-

head FC-camera

D1&D3

/X/ HF

w TH

encoder incremental scale

X/Y

D/X/

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

D/X/

Replace / remount LASER

PCB stopper

D/X/

New teaching of fixed PCB-

conveyor side (fixed rail)

D/X/

Conveyor mode change

Right <--> Left side fixed

D/X/

Use Dual conveyor in Single

conveyor mode **

D/X/

Switch Dual conveyor to

dual conveyor mode

D/X/

zero point & calib. jig

position

D/X/

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

D/X/

D1&D3

/X/ HF

w TH

D/X/

Replace / remount

component table

Replace / remount

coplanarity module

D1&D3

/X/ HF

w TH

mechanical influence to the

gantry

D/X/

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

D/X/

D1&

D3/X

/HF

Replace / remount nozzle

changer TWIN-head

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

Replace / remount nozzle

changer C&P-head

D/X/

Recalibrate machine zero

point (all gantries of a

)

D/X/

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

D/X/

D1&D3

/X/ HF

w TH

D/X/

Head modularity 6/12 C&P

D/X/

XH/

Head modularity

C&P->TWIN

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

D/X/

XH/

Head modularity

TWIN -> C&P

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

D1&D3

/X/ HF

w TH

D/X/

XH/

Exchange Transport control

unit

D/X/

HF*

First setup (at munich)

D/X/

D1&D3

/X/ HF

wTH

D/X/

D1&D3

/X/ HF

wTH

D1&D3

/X/ HF

wTH

D1&D3

/X/ HF

wTH

D/X/

D1&D3

/X/ HF

wTH

D1&D3

/X/ HF

wTH

D/X/

D1&D3

/X/ HF

wTH

D/X/

D1&D3

/X/ HF

wTH

D/X/

XH/

Whole calibration of the gantry after head-or head front part disassembling if increased placement accuracy is expected or placement deviation is too high

For the 6 nozzle C&P-head we use 956 nozzles like for the 12 nozzle head.

With 956 nozzles is the lower end of the calibration tool exact in the focus level of the C&P-head component camera. We use 956 for DCA-camera option too.

NOTE !! Calibration of the HS / S / F machines have a different sequence because there is the calibration reference the component camera on the gantry.

Because of construction here, on HF is the reference is the PCB-camera.

* afterTeaching the fixed side 'Right conveyor'

** up to 410 mm Standard to the HS/S/F machines nothing to

calibrate. For larger dimensions on pure HF-