D-serie level 1 EN - 第3页

Contents S tudent Guide Advanced Level 1 SIPLACE D-Series EN 05/2007 1-1 Content s 1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1.1 Course …

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SIEMENS AG, Automation and Drives

Electronics Assembly Systems

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Contents

Student Guide Advanced Level 1 SIPLACE D-Series

EN 05/2007

1-1

Contents

1 General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.1 Course Overview AL1 SIPLACE D-Series........................................................................................1-1

1.1.1 Course Contents..................................................................................................................................1-2

1.2 SIPLACE on the World Wide Web (WWW).......................................................................................1-3

1.3 Room for Your Sketches and Notes.................................................................................................1-4

2 Operational Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2.1 Safety Instructions............................................................................................................................. 2-1

2.1.1 Safety of Operators and Other Persons...............................................................................................2-1

2.1.2 Safety of Plants and Equipment...........................................................................................................2-1

2.2 Warning Labels..................................................................................................................................2-1

2.3 Safety Instructions for Moving the Component Trolley................................................................. 2-2

2.3.1 Position of Controls for Docking and Undocking the Component Trolley............................................2-2

2.4 Safety Equipment............................................................................................................................... 2-3

2.4.1 Switches and Buttons on the Placement Machine...............................................................................2-3

2.4.1.1 Position of Switches and Buttons on the Placement Machine...........................................................2-3

2.4.1.2 Position of Protective Switches on the Placement Machine..............................................................2-4

2.4.1.3 Functions ...........................................................................................................................................2-5

2.4.2 Safety and signaling circuit..................................................................................................................2-6

2.4.2.1 Safety Circuit Function.......................................................................................................................2-6

2.4.2.2 Safety Loops......................................................................................................................................2-7

2.5 ESD Guidelines..................................................................................................................................2-8

2.5.1 Handling ESD Assemblies...................................................................................................................2-8

2.5.2 Measuring and Changing ESD Assemblies.........................................................................................2-8

2.5.3 Dispatching ESD Assemblies ..............................................................................................................2-8

2.6 Room for Your Sketches and Notes.................................................................................................2-9

3 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.1 General ...............................................................................................................................................3-1

3.1.1 Specifications.......................................................................................................................................3-2

3.1.1.1 SIPLACE D4 Specifications - Excerpt ...............................................................................................3-2

3.1.2 SIPLACE D4 Configuration..................................................................................................................3-3

3.2 Machine Overview Comparison D1 to D4........................................................................................3-4

3.3 Possible Options for D-Series Machines.........................................................................................3-6

3.3.1 Machine Options..................................................................................................................................3-6

3.3.2 Conveyor Options................................................................................................................................3-6

3.4 Assemblies......................................................................................................................................... 3-8

3.4.1 General Overview of Assemblies.........................................................................................................3-8

3.4.2 Sectors.................................................................................................................................................3-9

3.4.3 Axis Unit and Computer Unit..............................................................................................................3-10

3.4.3.1 Computer Unit..................................................................................................................................3-11

3.4.3.2 Control Unit Comparison D1 to D4 ..................................................................................................3-12

3.4.3.3 Axis Unit...........................................................................................................................................3-13

3.4.4 Pneumatic Unit...................................................................................................................................3-16

3.4.4.1 Compressed Air Distributor Block....................................................................................................3-16

Contents

Student Guide Advanced Level 1 SIPLACE D-Series

EN 05/2007

1-2

3.4.5 Power Supply Unit .............................................................................................................................3-17

3.4.5.1 Overview of Voltages in the Power Supply Unit ..............................................................................3-17

3.4.6 Changeover Table Components........................................................................................................3-19

3.4.6.1 Setting the Height of the Changeover Table....................................................................................3-19

3.4.6.2 Overview of S-Feeder......................................................................................................................3-20

3.4.7 Gantry................................................................................................................................................3-21

3.4.7.1 General............................................................................................................................................3-21

3.4.7.2 X-Axis Construction .........................................................................................................................3-22

3.4.7.3 Y-Axis Construction .........................................................................................................................3-23

3.4.8 C&P12 Head DLM3 ...........................................................................................................................3-25

3.4.8.1 General............................................................................................................................................3-25

3.4.8.2 Nozzle Changer for 12 Segment C&P Head ...................................................................................3-26

3.4.9 SIPLACE Vision.................................................................................................................................3-26

3.4.9.1 Digital PCB Camera (Type 34) ........................................................................................................3-27

3.4.9.2 Optional Digital Component Camera C&P12 (Type 38) ..................................................................3-29

3.4.9.3 Digital Component Camera C&P12 (Type 28).................................................................................3-29

3.4.9.4 Component Camera C&P12 (Optional, Type 29) ............................................................................3-30

3.4.9.5 Component Camera (Standard Type 36, Option Type 33)..............................................................3-31

3.4.10 Conveyor System...............................................................................................................................3-32

3.4.10.1 General............................................................................................................................................3-32

3.4.10.2 Single Conveyor Construction .........................................................................................................3-34

3.4.10.3 Dual Conveyor Construction............................................................................................................3-35

3.5 Room for Your Sketches and Notes...............................................................................................3-36

4 Communication and Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.1 Overview............................................................................................................................................. 4-1

4.1.1 Networking Overview...........................................................................................................................4-1

4.1.2 Communication CAN Bus Structure D1...............................................................................................4-2

4.1.3 Communication CAN Bus Structure D2...............................................................................................4-2

4.1.4 Communication CAN Bus Structure D3...............................................................................................4-3

4.1.5 Communication CAN Bus Structure D4...............................................................................................4-3

4.2 Room for Your Sketches and Notes.................................................................................................4-4

5 Reference Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5.1 Reference Run (D-Series)..................................................................................................................5-1

5.1.1 Overview..............................................................................................................................................5-1

5.1.2 Conveyor Reference Run ....................................................................................................................5-1

5.1.3 Axis Reference Run.............................................................................................................................5-1

5.1.3.1 Head Axis Reference Run .................................................................................................................5-1

5.1.3.2 Gantry Axis Reference Run...............................................................................................................5-4

5.1.4 Vacuum Reference Run.......................................................................................................................5-5

5.1.4.1 Nozzle Cleaning, Followed by Vacuum Measurement ......................................................................5-5

5.1.4.2 Determining the Vacuum and Threshold Values...............................................................................5-6

5.1.4.3 Rotating the Nozzles into the 0 Degrees Starting Position................................................................5-7

5.1.4.4 Nozzle Scanning................................................................................................................................5-7

5.1.5 Height Reference Run .........................................................................................................................5-7

5.1.5.1 Head Height Check and Nozzle Length Measurement......................................................................5-7

5.1.5.2 Nozzle Length Measurement in the Component Sensor...................................................................5-8

5.1.6 Repeating Measurement of Values During Placement........................................................................5-8

5.2 P&P Reference Run...........................................................................................................................5-9

5.2.1 Z-Axis Reference Run..........................................................................................................................5-9

5.2.2 D-Axis Reference Run.........................................................................................................................5-9

5.2.3 Vacuum Check...................................................................................................................................5-10

5.2.4 Height Reference Run .......................................................................................................................5-10