D-serie level 1 EN - 第4页

Contents S tudent Guide Advanced Level 1 SIPLACE D-Serie s EN 05/2007 1-2 3.4.5 Power Supply Unit ...... ................. ................ ................ ................ ................ ................ .. .........…

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Contents
Student Guide Advanced Level 1 SIPLACE D-Series
EN 05/2007
1-1
Contents
1 General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1 Course Overview AL1 SIPLACE D-Series........................................................................................1-1
1.1.1 Course Contents..................................................................................................................................1-2
1.2 SIPLACE on the World Wide Web (WWW).......................................................................................1-3
1.3 Room for Your Sketches and Notes.................................................................................................1-4
2 Operational Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1 Safety Instructions............................................................................................................................. 2-1
2.1.1 Safety of Operators and Other Persons...............................................................................................2-1
2.1.2 Safety of Plants and Equipment...........................................................................................................2-1
2.2 Warning Labels..................................................................................................................................2-1
2.3 Safety Instructions for Moving the Component Trolley................................................................. 2-2
2.3.1 Position of Controls for Docking and Undocking the Component Trolley............................................2-2
2.4 Safety Equipment............................................................................................................................... 2-3
2.4.1 Switches and Buttons on the Placement Machine...............................................................................2-3
2.4.1.1 Position of Switches and Buttons on the Placement Machine...........................................................2-3
2.4.1.2 Position of Protective Switches on the Placement Machine..............................................................2-4
2.4.1.3 Functions ...........................................................................................................................................2-5
2.4.2 Safety and signaling circuit..................................................................................................................2-6
2.4.2.1 Safety Circuit Function.......................................................................................................................2-6
2.4.2.2 Safety Loops......................................................................................................................................2-7
2.5 ESD Guidelines..................................................................................................................................2-8
2.5.1 Handling ESD Assemblies...................................................................................................................2-8
2.5.2 Measuring and Changing ESD Assemblies.........................................................................................2-8
2.5.3 Dispatching ESD Assemblies ..............................................................................................................2-8
2.6 Room for Your Sketches and Notes.................................................................................................2-9
3 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1 General ...............................................................................................................................................3-1
3.1.1 Specifications.......................................................................................................................................3-2
3.1.1.1 SIPLACE D4 Specifications - Excerpt ...............................................................................................3-2
3.1.2 SIPLACE D4 Configuration..................................................................................................................3-3
3.2 Machine Overview Comparison D1 to D4........................................................................................3-4
3.3 Possible Options for D-Series Machines.........................................................................................3-6
3.3.1 Machine Options..................................................................................................................................3-6
3.3.2 Conveyor Options................................................................................................................................3-6
3.4 Assemblies......................................................................................................................................... 3-8
3.4.1 General Overview of Assemblies.........................................................................................................3-8
3.4.2 Sectors.................................................................................................................................................3-9
3.4.3 Axis Unit and Computer Unit..............................................................................................................3-10
3.4.3.1 Computer Unit..................................................................................................................................3-11
3.4.3.2 Control Unit Comparison D1 to D4 ..................................................................................................3-12
3.4.3.3 Axis Unit...........................................................................................................................................3-13
3.4.4 Pneumatic Unit...................................................................................................................................3-16
3.4.4.1 Compressed Air Distributor Block....................................................................................................3-16
Contents
Student Guide Advanced Level 1 SIPLACE D-Series
EN 05/2007
1-2
3.4.5 Power Supply Unit .............................................................................................................................3-17
3.4.5.1 Overview of Voltages in the Power Supply Unit ..............................................................................3-17
3.4.6 Changeover Table Components........................................................................................................3-19
3.4.6.1 Setting the Height of the Changeover Table....................................................................................3-19
3.4.6.2 Overview of S-Feeder......................................................................................................................3-20
3.4.7 Gantry................................................................................................................................................3-21
3.4.7.1 General............................................................................................................................................3-21
3.4.7.2 X-Axis Construction .........................................................................................................................3-22
3.4.7.3 Y-Axis Construction .........................................................................................................................3-23
3.4.8 C&P12 Head DLM3 ...........................................................................................................................3-25
3.4.8.1 General............................................................................................................................................3-25
3.4.8.2 Nozzle Changer for 12 Segment C&P Head ...................................................................................3-26
3.4.9 SIPLACE Vision.................................................................................................................................3-26
3.4.9.1 Digital PCB Camera (Type 34) ........................................................................................................3-27
3.4.9.2 Optional Digital Component Camera C&P12 (Type 38) ..................................................................3-29
3.4.9.3 Digital Component Camera C&P12 (Type 28).................................................................................3-29
3.4.9.4 Component Camera C&P12 (Optional, Type 29) ............................................................................3-30
3.4.9.5 Component Camera (Standard Type 36, Option Type 33)..............................................................3-31
3.4.10 Conveyor System...............................................................................................................................3-32
3.4.10.1 General............................................................................................................................................3-32
3.4.10.2 Single Conveyor Construction .........................................................................................................3-34
3.4.10.3 Dual Conveyor Construction............................................................................................................3-35
3.5 Room for Your Sketches and Notes...............................................................................................3-36
4 Communication and Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1 Overview............................................................................................................................................. 4-1
4.1.1 Networking Overview...........................................................................................................................4-1
4.1.2 Communication CAN Bus Structure D1...............................................................................................4-2
4.1.3 Communication CAN Bus Structure D2...............................................................................................4-2
4.1.4 Communication CAN Bus Structure D3...............................................................................................4-3
4.1.5 Communication CAN Bus Structure D4...............................................................................................4-3
4.2 Room for Your Sketches and Notes.................................................................................................4-4
5 Reference Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1 Reference Run (D-Series)..................................................................................................................5-1
5.1.1 Overview..............................................................................................................................................5-1
5.1.2 Conveyor Reference Run ....................................................................................................................5-1
5.1.3 Axis Reference Run.............................................................................................................................5-1
5.1.3.1 Head Axis Reference Run .................................................................................................................5-1
5.1.3.2 Gantry Axis Reference Run...............................................................................................................5-4
5.1.4 Vacuum Reference Run.......................................................................................................................5-5
5.1.4.1 Nozzle Cleaning, Followed by Vacuum Measurement ......................................................................5-5
5.1.4.2 Determining the Vacuum and Threshold Values...............................................................................5-6
5.1.4.3 Rotating the Nozzles into the 0 Degrees Starting Position................................................................5-7
5.1.4.4 Nozzle Scanning................................................................................................................................5-7
5.1.5 Height Reference Run .........................................................................................................................5-7
5.1.5.1 Head Height Check and Nozzle Length Measurement......................................................................5-7
5.1.5.2 Nozzle Length Measurement in the Component Sensor...................................................................5-8
5.1.6 Repeating Measurement of Values During Placement........................................................................5-8
5.2 P&P Reference Run...........................................................................................................................5-9
5.2.1 Z-Axis Reference Run..........................................................................................................................5-9
5.2.2 D-Axis Reference Run.........................................................................................................................5-9
5.2.3 Vacuum Check...................................................................................................................................5-10
5.2.4 Height Reference Run .......................................................................................................................5-10
Contents
Student Guide Advanced Level 1 SIPLACE D-Series
EN 05/2007
1-3
5.3 Room for Your Sketches and Notes...............................................................................................5-11
6 C&P6/12 Placement Heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.1 Overview............................................................................................................................................. 6-1
6.1.1 C&P6/12 Technical Data......................................................................................................................6-1
6.1.2 Camera Modularity at the C&P12 Head...............................................................................................6-2
6.1.3 Position and Function of the Individual Star Stations...........................................................................6-2
6.1.4 Overview of C&P6/12 Head Parts........................................................................................................6-3
6.1.5 C&P Head Placement Construction.....................................................................................................6-5
6.1.5.1 Hardware - New Features for C&P Head ..........................................................................................6-5
6.1.5.2 Placement Head Differences Between DLM 2/1 and DLM3..............................................................6-5
6.1.5.3 Camera Modularity ............................................................................................................................6-6
6.1.5.4 Focus Level of C&P Component Camera..........................................................................................6-6
6.1.5.5 Nozzle Changer Features..................................................................................................................6-6
6.1.5.6 Nozzle Changer for 12 Segment C&P Head .....................................................................................6-7
6.1.6 Compressed Air Supply on C&P Head................................................................................................6-8
6.1.6.1 Vacuum Generator ............................................................................................................................6-8
6.1.7 Service Work on C&P Head - Details ..................................................................................................6-9
6.1.8 Overview Air Blast Supply..................................................................................................................6-10
6.1.9 Overview Vacuum Supply..................................................................................................................6-11
6.1.10 Air Blast and Vacuum Supply - Description.......................................................................................6-12
6.2 Placement Procedure...................................................................................................................... 6-12
6.2.1 Working Position on Placement Head ...............................................................................................6-12
6.2.2 C&P12 in Basic Positon Star 15°.......................................................................................................6-13
6.2.3 Boards – Position Recognition...........................................................................................................6-13
6.2.3.1 Temperature Compensation............................................................................................................6-13
6.2.3.2 PCB Position Recognition - Centering the PCB Fiducials ...............................................................6-14
6.2.4 Preparing Nozzle 1 - Moving to Pickup Angle (0° or 90°)..................................................................6-15
6.2.5 Checking the Nozzle Length for Component Recognition.................................................................6-15
6.2.6 Picking Up Component 1...................................................................................................................6-16
6.2.7 Picking up Component 6....................................................................................................................6-16
6.2.8 Picking up Component 7....................................................................................................................6-17
6.2.9 Picking up Component 8....................................................................................................................6-17
6.2.10 Picking up Component 9....................................................................................................................6-18
6.2.11 Recognition of Component at Segment 1 in the Component Sensor................................................6-18
6.2.12 Picking Up Component 12.................................................................................................................6-19
6.2.13 Placing Component 1.........................................................................................................................6-19
6.2.14 Placing Component 6.........................................................................................................................6-20
6.2.15 Placing Component 7.........................................................................................................................6-20
6.2.16 Placing Component 12.......................................................................................................................6-21
6.2.17 Pickup and Placement Cycle For the Next Components...................................................................6-21
6.2.18 Segment with a "Defect Component".................................................................................................6-21
6.2.19 Completing Board Placement............................................................................................................6-22
6.2.20 Detailed Rotation of DP Station 1. Swivel In......................................................................................6-22
6.2.21 Positioning into Pickup Angle.............................................................................................................6-22
6.2.22 Positioning into Placement Angle ......................................................................................................6-23
6.2.23 Detailed rotation of DP station, 3. Swivel Out...........................................................................
.........6-23
6.2.24 Optical Nozzle Query (Nozzle Scanning)...........................................................................................6-24
6.2.25 Air Blast Control During Placement ...................................................................................................6-24
6.2.26 Component Sensor Functional Description .......................................................................................6-25
6.3 Settings.............................................................................................................................................6-26
6.3.1 Boards at C&P12...............................................................................................................................6-26
6.3.1.1 8-Fold DIP Switch of the Gantry Head Distributor (incl. Switch S1) – C&P6/12..............................6-26
6.3.1.2 DIP Switch on Vision Board.............................................................................................................6-26
6.3.2 Overview of Settings for C&P12 ........................................................................................................6-27
6.3.3 Settings for C&P Head - Details.........................................................................................................6-27
6.3.4 Determining the Zero Point Correction for the C&P Head Star Axis..................................................6-28