D-serie level 1 EN - 第5页

Contents S tudent Guide Advanced Level 1 SIPLACE D-Series EN 05/2007 1-3 5.3 Room for Your Sketches and Notes......... ................ ................ ............. ................ ................ ...... ... 5-11 6 C…

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Contents
Student Guide Advanced Level 1 SIPLACE D-Series
EN 05/2007
1-2
3.4.5 Power Supply Unit .............................................................................................................................3-17
3.4.5.1 Overview of Voltages in the Power Supply Unit ..............................................................................3-17
3.4.6 Changeover Table Components........................................................................................................3-19
3.4.6.1 Setting the Height of the Changeover Table....................................................................................3-19
3.4.6.2 Overview of S-Feeder......................................................................................................................3-20
3.4.7 Gantry................................................................................................................................................3-21
3.4.7.1 General............................................................................................................................................3-21
3.4.7.2 X-Axis Construction .........................................................................................................................3-22
3.4.7.3 Y-Axis Construction .........................................................................................................................3-23
3.4.8 C&P12 Head DLM3 ...........................................................................................................................3-25
3.4.8.1 General............................................................................................................................................3-25
3.4.8.2 Nozzle Changer for 12 Segment C&P Head ...................................................................................3-26
3.4.9 SIPLACE Vision.................................................................................................................................3-26
3.4.9.1 Digital PCB Camera (Type 34) ........................................................................................................3-27
3.4.9.2 Optional Digital Component Camera C&P12 (Type 38) ..................................................................3-29
3.4.9.3 Digital Component Camera C&P12 (Type 28).................................................................................3-29
3.4.9.4 Component Camera C&P12 (Optional, Type 29) ............................................................................3-30
3.4.9.5 Component Camera (Standard Type 36, Option Type 33)..............................................................3-31
3.4.10 Conveyor System...............................................................................................................................3-32
3.4.10.1 General............................................................................................................................................3-32
3.4.10.2 Single Conveyor Construction .........................................................................................................3-34
3.4.10.3 Dual Conveyor Construction............................................................................................................3-35
3.5 Room for Your Sketches and Notes...............................................................................................3-36
4 Communication and Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1 Overview............................................................................................................................................. 4-1
4.1.1 Networking Overview...........................................................................................................................4-1
4.1.2 Communication CAN Bus Structure D1...............................................................................................4-2
4.1.3 Communication CAN Bus Structure D2...............................................................................................4-2
4.1.4 Communication CAN Bus Structure D3...............................................................................................4-3
4.1.5 Communication CAN Bus Structure D4...............................................................................................4-3
4.2 Room for Your Sketches and Notes.................................................................................................4-4
5 Reference Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1 Reference Run (D-Series)..................................................................................................................5-1
5.1.1 Overview..............................................................................................................................................5-1
5.1.2 Conveyor Reference Run ....................................................................................................................5-1
5.1.3 Axis Reference Run.............................................................................................................................5-1
5.1.3.1 Head Axis Reference Run .................................................................................................................5-1
5.1.3.2 Gantry Axis Reference Run...............................................................................................................5-4
5.1.4 Vacuum Reference Run.......................................................................................................................5-5
5.1.4.1 Nozzle Cleaning, Followed by Vacuum Measurement ......................................................................5-5
5.1.4.2 Determining the Vacuum and Threshold Values...............................................................................5-6
5.1.4.3 Rotating the Nozzles into the 0 Degrees Starting Position................................................................5-7
5.1.4.4 Nozzle Scanning................................................................................................................................5-7
5.1.5 Height Reference Run .........................................................................................................................5-7
5.1.5.1 Head Height Check and Nozzle Length Measurement......................................................................5-7
5.1.5.2 Nozzle Length Measurement in the Component Sensor...................................................................5-8
5.1.6 Repeating Measurement of Values During Placement........................................................................5-8
5.2 P&P Reference Run...........................................................................................................................5-9
5.2.1 Z-Axis Reference Run..........................................................................................................................5-9
5.2.2 D-Axis Reference Run.........................................................................................................................5-9
5.2.3 Vacuum Check...................................................................................................................................5-10
5.2.4 Height Reference Run .......................................................................................................................5-10
Contents
Student Guide Advanced Level 1 SIPLACE D-Series
EN 05/2007
1-3
5.3 Room for Your Sketches and Notes...............................................................................................5-11
6 C&P6/12 Placement Heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.1 Overview............................................................................................................................................. 6-1
6.1.1 C&P6/12 Technical Data......................................................................................................................6-1
6.1.2 Camera Modularity at the C&P12 Head...............................................................................................6-2
6.1.3 Position and Function of the Individual Star Stations...........................................................................6-2
6.1.4 Overview of C&P6/12 Head Parts........................................................................................................6-3
6.1.5 C&P Head Placement Construction.....................................................................................................6-5
6.1.5.1 Hardware - New Features for C&P Head ..........................................................................................6-5
6.1.5.2 Placement Head Differences Between DLM 2/1 and DLM3..............................................................6-5
6.1.5.3 Camera Modularity ............................................................................................................................6-6
6.1.5.4 Focus Level of C&P Component Camera..........................................................................................6-6
6.1.5.5 Nozzle Changer Features..................................................................................................................6-6
6.1.5.6 Nozzle Changer for 12 Segment C&P Head .....................................................................................6-7
6.1.6 Compressed Air Supply on C&P Head................................................................................................6-8
6.1.6.1 Vacuum Generator ............................................................................................................................6-8
6.1.7 Service Work on C&P Head - Details ..................................................................................................6-9
6.1.8 Overview Air Blast Supply..................................................................................................................6-10
6.1.9 Overview Vacuum Supply..................................................................................................................6-11
6.1.10 Air Blast and Vacuum Supply - Description.......................................................................................6-12
6.2 Placement Procedure...................................................................................................................... 6-12
6.2.1 Working Position on Placement Head ...............................................................................................6-12
6.2.2 C&P12 in Basic Positon Star 15°.......................................................................................................6-13
6.2.3 Boards – Position Recognition...........................................................................................................6-13
6.2.3.1 Temperature Compensation............................................................................................................6-13
6.2.3.2 PCB Position Recognition - Centering the PCB Fiducials ...............................................................6-14
6.2.4 Preparing Nozzle 1 - Moving to Pickup Angle (0° or 90°)..................................................................6-15
6.2.5 Checking the Nozzle Length for Component Recognition.................................................................6-15
6.2.6 Picking Up Component 1...................................................................................................................6-16
6.2.7 Picking up Component 6....................................................................................................................6-16
6.2.8 Picking up Component 7....................................................................................................................6-17
6.2.9 Picking up Component 8....................................................................................................................6-17
6.2.10 Picking up Component 9....................................................................................................................6-18
6.2.11 Recognition of Component at Segment 1 in the Component Sensor................................................6-18
6.2.12 Picking Up Component 12.................................................................................................................6-19
6.2.13 Placing Component 1.........................................................................................................................6-19
6.2.14 Placing Component 6.........................................................................................................................6-20
6.2.15 Placing Component 7.........................................................................................................................6-20
6.2.16 Placing Component 12.......................................................................................................................6-21
6.2.17 Pickup and Placement Cycle For the Next Components...................................................................6-21
6.2.18 Segment with a "Defect Component".................................................................................................6-21
6.2.19 Completing Board Placement............................................................................................................6-22
6.2.20 Detailed Rotation of DP Station 1. Swivel In......................................................................................6-22
6.2.21 Positioning into Pickup Angle.............................................................................................................6-22
6.2.22 Positioning into Placement Angle ......................................................................................................6-23
6.2.23 Detailed rotation of DP station, 3. Swivel Out...........................................................................
.........6-23
6.2.24 Optical Nozzle Query (Nozzle Scanning)...........................................................................................6-24
6.2.25 Air Blast Control During Placement ...................................................................................................6-24
6.2.26 Component Sensor Functional Description .......................................................................................6-25
6.3 Settings.............................................................................................................................................6-26
6.3.1 Boards at C&P12...............................................................................................................................6-26
6.3.1.1 8-Fold DIP Switch of the Gantry Head Distributor (incl. Switch S1) – C&P6/12..............................6-26
6.3.1.2 DIP Switch on Vision Board.............................................................................................................6-26
6.3.2 Overview of Settings for C&P12 ........................................................................................................6-27
6.3.3 Settings for C&P Head - Details.........................................................................................................6-27
6.3.4 Determining the Zero Point Correction for the C&P Head Star Axis..................................................6-28
Contents
Student Guide Advanced Level 1 SIPLACE D-Series
EN 05/2007
1-4
6.3.5 Throughput Test for Vacuum-Holding Circuit.....................................................................................6-29
6.4 Nozzle Changer................................................................................................................................ 6-30
6.4.1 Nozzle Changer for 12 Segment C&P Head......................................................................................6-30
6.4.2 Nozzle Pickup/Place - Functional Procedure.....................................................................................6-31
6.5 Room for Your Sketches and Notes...............................................................................................6-33
7 P&P and TWIN Heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.1 Overview............................................................................................................................................. 7-1
7.1.1 Technical Data TWIN Head.................................................................................................................7-2
7.1.2 Overview – Twin Head in D-Series......................................................................................................7-3
7.1.3 TWIN Head Vacuum Generator...........................................................................................................7-4
7.2 TWIN Head Pickup and Place Cycle.................................................................................................7-5
7.2.1 TWIN Head Placement Principle .........................................................................................................7-5
7.2.2 Preparations for Component Pickup (Module1)...................................................................................7-5
7.2.2.1 Component Pickup (Module 1) ..........................................................................................................7-6
7.2.3 Preparations for Component Pickup (Module 2)..................................................................................7-7
7.2.3.1 Component Pickup (Module 2) ..........................................................................................................7-7
7.2.4 Preparations for Placement (Module 1 Component)............................................................................7-8
7.2.4.1 Placement (Module 1 Component)....................................................................................................7-9
7.3 P&P Head Main Board.....................................................................................................................7-10
7.4 Nozzle Changer Position and Assembly ....................................................................................... 7-12
7.4.1 Nozzle Changer Position in D3..........................................................................................................7-12
7.4.2 Assembly of Nozzle Changer Magazines..........................................................................................7-13
7.4.3 Functions ...........................................................................................................................................7-13
7.5 Room for Your Sketches and Notes...............................................................................................7-15
8 Component Handling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8.1 Overview.............................................................................................................................................8-1
8.1.1 Technical Data - Changeover Tables ..................................................................................................8-1
8.1.2 Changeover Table ...............................................................................................................................8-2
8.1.3 Changeover Table Construction..........................................................................................................8-3
8.1.4 Assembly Description ..........................................................................................................................8-4
8.1.5 Docking and Undocking the Changeover Table ..................................................................................8-4
8.2 Changeover Table.............................................................................................................................. 8-7
8.2.1 Optional Extension on the COT...........................................................................................................8-7
8.2.1.1 Holder for the Third Tape Reel on 3 x 8 mm S Feeder Modules.......................................................8-7
8.2.1.2 External Power Supply ......................................................................................................................8-9
8.2.1.3 Compressed Air Supply for Bulkcase Feeders................................................................................8-10
8.2.1.4 Fixtures for S-Feeders.....................................................................................................................8-10
8.2.1.5 Additional Communication unit for splice detection .........................................................................8-11
8.3 S Feeder Modules............................................................................................................................ 8-11
8.4 Room for Your Sketches and Notes...............................................................................................8-12
9 SITEST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9.1 Overview SITEST ...............................................................................................................................9-1
9.1.1 Starting/Terminating the Test Program................................................................................................9-1
9.1.1.1 Starting ..............................................................................................................................................9-1
9.1.1.2 Terminating the Program...................................................................................................................9-2