D-serie level 1 EN - 第6页

Contents S tudent Guide Advanced Level 1 SIPLACE D-Serie s EN 05/2007 1-4 6.3.5 Throughput Test for Vacuum-Holding Circuit.. ................ ................ ................ ................. ............. ..... 6-29 6…

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Contents
Student Guide Advanced Level 1 SIPLACE D-Series
EN 05/2007
1-3
5.3 Room for Your Sketches and Notes...............................................................................................5-11
6 C&P6/12 Placement Heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.1 Overview............................................................................................................................................. 6-1
6.1.1 C&P6/12 Technical Data......................................................................................................................6-1
6.1.2 Camera Modularity at the C&P12 Head...............................................................................................6-2
6.1.3 Position and Function of the Individual Star Stations...........................................................................6-2
6.1.4 Overview of C&P6/12 Head Parts........................................................................................................6-3
6.1.5 C&P Head Placement Construction.....................................................................................................6-5
6.1.5.1 Hardware - New Features for C&P Head ..........................................................................................6-5
6.1.5.2 Placement Head Differences Between DLM 2/1 and DLM3..............................................................6-5
6.1.5.3 Camera Modularity ............................................................................................................................6-6
6.1.5.4 Focus Level of C&P Component Camera..........................................................................................6-6
6.1.5.5 Nozzle Changer Features..................................................................................................................6-6
6.1.5.6 Nozzle Changer for 12 Segment C&P Head .....................................................................................6-7
6.1.6 Compressed Air Supply on C&P Head................................................................................................6-8
6.1.6.1 Vacuum Generator ............................................................................................................................6-8
6.1.7 Service Work on C&P Head - Details ..................................................................................................6-9
6.1.8 Overview Air Blast Supply..................................................................................................................6-10
6.1.9 Overview Vacuum Supply..................................................................................................................6-11
6.1.10 Air Blast and Vacuum Supply - Description.......................................................................................6-12
6.2 Placement Procedure...................................................................................................................... 6-12
6.2.1 Working Position on Placement Head ...............................................................................................6-12
6.2.2 C&P12 in Basic Positon Star 15°.......................................................................................................6-13
6.2.3 Boards – Position Recognition...........................................................................................................6-13
6.2.3.1 Temperature Compensation............................................................................................................6-13
6.2.3.2 PCB Position Recognition - Centering the PCB Fiducials ...............................................................6-14
6.2.4 Preparing Nozzle 1 - Moving to Pickup Angle (0° or 90°)..................................................................6-15
6.2.5 Checking the Nozzle Length for Component Recognition.................................................................6-15
6.2.6 Picking Up Component 1...................................................................................................................6-16
6.2.7 Picking up Component 6....................................................................................................................6-16
6.2.8 Picking up Component 7....................................................................................................................6-17
6.2.9 Picking up Component 8....................................................................................................................6-17
6.2.10 Picking up Component 9....................................................................................................................6-18
6.2.11 Recognition of Component at Segment 1 in the Component Sensor................................................6-18
6.2.12 Picking Up Component 12.................................................................................................................6-19
6.2.13 Placing Component 1.........................................................................................................................6-19
6.2.14 Placing Component 6.........................................................................................................................6-20
6.2.15 Placing Component 7.........................................................................................................................6-20
6.2.16 Placing Component 12.......................................................................................................................6-21
6.2.17 Pickup and Placement Cycle For the Next Components...................................................................6-21
6.2.18 Segment with a "Defect Component".................................................................................................6-21
6.2.19 Completing Board Placement............................................................................................................6-22
6.2.20 Detailed Rotation of DP Station 1. Swivel In......................................................................................6-22
6.2.21 Positioning into Pickup Angle.............................................................................................................6-22
6.2.22 Positioning into Placement Angle ......................................................................................................6-23
6.2.23 Detailed rotation of DP station, 3. Swivel Out...........................................................................
.........6-23
6.2.24 Optical Nozzle Query (Nozzle Scanning)...........................................................................................6-24
6.2.25 Air Blast Control During Placement ...................................................................................................6-24
6.2.26 Component Sensor Functional Description .......................................................................................6-25
6.3 Settings.............................................................................................................................................6-26
6.3.1 Boards at C&P12...............................................................................................................................6-26
6.3.1.1 8-Fold DIP Switch of the Gantry Head Distributor (incl. Switch S1) – C&P6/12..............................6-26
6.3.1.2 DIP Switch on Vision Board.............................................................................................................6-26
6.3.2 Overview of Settings for C&P12 ........................................................................................................6-27
6.3.3 Settings for C&P Head - Details.........................................................................................................6-27
6.3.4 Determining the Zero Point Correction for the C&P Head Star Axis..................................................6-28
Contents
Student Guide Advanced Level 1 SIPLACE D-Series
EN 05/2007
1-4
6.3.5 Throughput Test for Vacuum-Holding Circuit.....................................................................................6-29
6.4 Nozzle Changer................................................................................................................................ 6-30
6.4.1 Nozzle Changer for 12 Segment C&P Head......................................................................................6-30
6.4.2 Nozzle Pickup/Place - Functional Procedure.....................................................................................6-31
6.5 Room for Your Sketches and Notes...............................................................................................6-33
7 P&P and TWIN Heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.1 Overview............................................................................................................................................. 7-1
7.1.1 Technical Data TWIN Head.................................................................................................................7-2
7.1.2 Overview – Twin Head in D-Series......................................................................................................7-3
7.1.3 TWIN Head Vacuum Generator...........................................................................................................7-4
7.2 TWIN Head Pickup and Place Cycle.................................................................................................7-5
7.2.1 TWIN Head Placement Principle .........................................................................................................7-5
7.2.2 Preparations for Component Pickup (Module1)...................................................................................7-5
7.2.2.1 Component Pickup (Module 1) ..........................................................................................................7-6
7.2.3 Preparations for Component Pickup (Module 2)..................................................................................7-7
7.2.3.1 Component Pickup (Module 2) ..........................................................................................................7-7
7.2.4 Preparations for Placement (Module 1 Component)............................................................................7-8
7.2.4.1 Placement (Module 1 Component)....................................................................................................7-9
7.3 P&P Head Main Board.....................................................................................................................7-10
7.4 Nozzle Changer Position and Assembly ....................................................................................... 7-12
7.4.1 Nozzle Changer Position in D3..........................................................................................................7-12
7.4.2 Assembly of Nozzle Changer Magazines..........................................................................................7-13
7.4.3 Functions ...........................................................................................................................................7-13
7.5 Room for Your Sketches and Notes...............................................................................................7-15
8 Component Handling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8.1 Overview.............................................................................................................................................8-1
8.1.1 Technical Data - Changeover Tables ..................................................................................................8-1
8.1.2 Changeover Table ...............................................................................................................................8-2
8.1.3 Changeover Table Construction..........................................................................................................8-3
8.1.4 Assembly Description ..........................................................................................................................8-4
8.1.5 Docking and Undocking the Changeover Table ..................................................................................8-4
8.2 Changeover Table.............................................................................................................................. 8-7
8.2.1 Optional Extension on the COT...........................................................................................................8-7
8.2.1.1 Holder for the Third Tape Reel on 3 x 8 mm S Feeder Modules.......................................................8-7
8.2.1.2 External Power Supply ......................................................................................................................8-9
8.2.1.3 Compressed Air Supply for Bulkcase Feeders................................................................................8-10
8.2.1.4 Fixtures for S-Feeders.....................................................................................................................8-10
8.2.1.5 Additional Communication unit for splice detection .........................................................................8-11
8.3 S Feeder Modules............................................................................................................................ 8-11
8.4 Room for Your Sketches and Notes...............................................................................................8-12
9 SITEST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9.1 Overview SITEST ...............................................................................................................................9-1
9.1.1 Starting/Terminating the Test Program................................................................................................9-1
9.1.1.1 Starting ..............................................................................................................................................9-1
9.1.1.2 Terminating the Program...................................................................................................................9-2
Contents
Student Guide Advanced Level 1 SIPLACE D-Series
EN 05/2007
1-5
9.1.2 SITEST Overview 603 .........................................................................................................................9-3
9.1.3 Overview of Calibration Tools..............................................................................................................9-4
9.1.4 Overview of Settings and Calibration Work .........................................................................................9-4
9.2 Calibration..........................................................................................................................................9-7
9.2.1 Calibration - General Sequence...........................................................................................................9-8
9.2.2 Requirements for Calibration of Nozzle Changers in the SIPLACE D Machines.................................9-8
9.2.3 C&P Head............................................................................................................................................9-9
9.3 Calibration Basics............................................................................................................................9-10
9.3.1 Travel Range .....................................................................................................................................9-10
9.3.1.1 Position of Calibration Tool..............................................................................................................9-10
9.3.2 Component Camera...........................................................................................................................9-11
9.3.3 Nozzle Changer (C&P Head).............................................................................................................9-12
9.3.4 Calibrating and Teaching Machine Positions.....................................................................................9-12
9.3.4.1 Conveyor Sides ...............................................................................................................................9-12
9.3.4.2 Calibrating the Conveyor Width.......................................................................................................9-13
9.3.4.3 PCB Reference Corner....................................................................................................................9-13
9.3.4.4 Pickup Position (Calibrating the Changeover Table).......................................................................9-13
9.3.5 PCB Mapping.....................................................................................................................................9-14
9.3.5.1 Preparation for Mapping .................................................................................................................9-14
9.3.5.2 Procedure: .......................................................................................................................................9-14
9.3.6 Head Mapping (C&P Head)...............................................................................................................9-15
9.3.7 New Functions in SITEST..................................................................................................................9-16
9.3.7.1 Transport Menu ...............................................................................................................................9-16
9.3.7.2 Function Firmware Download..........................................................................................................9-17
9.3.7.3 Head Modularity for SIPLACE D-Series ..........................................................................................9-18
9.4 Room for Your Sketches and Notes...............................................................................................9-21
10 SIPLACE Vision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10.1 Optical Fiducial Models...................................................................................................................10-1
10.1.1 General..............................................................................................................................................10-1
10.1.1.1 Illumination Type for Fiducials with Standard Camera SST38 ........................................................10-2
10.1.1.2 Fiducial Arrangement on the PCB ...................................................................................................10-2
10.1.1.3 Importing Fiducials...........................................................................................................................10-2
10.1.2 Fiducial Shapes For PCB Position and Placement Position Recognition..........................................10-2
10.1.2.1 Synthetic Fiducials...........................................................................................................................10-4
10.1.2.2 Patterns as Fiducials .......................................................................................................................10-5
10.1.3 Inkspot Recognition ...........................................................................................................................10-7
10.1.3.1 Synthetic Inkspots............................................................................................................................10-7
10.1.3.2 Patterns as Inkspots........................................................................................................................10-8
10.1.3.3 The Histogram Method ....................................................................................................................10-9
10.1.3.4 Simple Brightness Method.............................................................................................................10-11
10.1.3.5 Template Method for LASER Marking...........................................................................................10-12
10.1.4 Error Processing at Fiducial Recognition During Placement Operations.........................................10-15
10.1.4.1 Teaching Positions ........................................................................................................................10-15
10.1.4.2 Teaching Fiducials.........................................................................................................................10-16
10.2 Room for Your Sketches and Notes.............................................................................................10-17
11 SIPLACE Measuring Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
11.1 Axis Test Box (Old Version) and Adapter Board.......................................................................... 11-1
11.2 Track Signal Tester [00322510-01]................................................................................................. 11-2
11.3 Track Signal Tester [00343785-01]................................................................................................. 11-2
11.4 SIPLACE Axis Tester (SAT) [03002801-01].................................................................................... 11-3