D-serie level 1 EN - 第7页

Contents S tudent Guide Advanced Level 1 SIPLACE D-Series EN 05/2007 1-5 9.1.2 SITEST Overview 603 ................. ................ ................ ............. ................ ................ ......... ...........…

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Contents
Student Guide Advanced Level 1 SIPLACE D-Series
EN 05/2007
1-4
6.3.5 Throughput Test for Vacuum-Holding Circuit.....................................................................................6-29
6.4 Nozzle Changer................................................................................................................................ 6-30
6.4.1 Nozzle Changer for 12 Segment C&P Head......................................................................................6-30
6.4.2 Nozzle Pickup/Place - Functional Procedure.....................................................................................6-31
6.5 Room for Your Sketches and Notes...............................................................................................6-33
7 P&P and TWIN Heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.1 Overview............................................................................................................................................. 7-1
7.1.1 Technical Data TWIN Head.................................................................................................................7-2
7.1.2 Overview – Twin Head in D-Series......................................................................................................7-3
7.1.3 TWIN Head Vacuum Generator...........................................................................................................7-4
7.2 TWIN Head Pickup and Place Cycle.................................................................................................7-5
7.2.1 TWIN Head Placement Principle .........................................................................................................7-5
7.2.2 Preparations for Component Pickup (Module1)...................................................................................7-5
7.2.2.1 Component Pickup (Module 1) ..........................................................................................................7-6
7.2.3 Preparations for Component Pickup (Module 2)..................................................................................7-7
7.2.3.1 Component Pickup (Module 2) ..........................................................................................................7-7
7.2.4 Preparations for Placement (Module 1 Component)............................................................................7-8
7.2.4.1 Placement (Module 1 Component)....................................................................................................7-9
7.3 P&P Head Main Board.....................................................................................................................7-10
7.4 Nozzle Changer Position and Assembly ....................................................................................... 7-12
7.4.1 Nozzle Changer Position in D3..........................................................................................................7-12
7.4.2 Assembly of Nozzle Changer Magazines..........................................................................................7-13
7.4.3 Functions ...........................................................................................................................................7-13
7.5 Room for Your Sketches and Notes...............................................................................................7-15
8 Component Handling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8.1 Overview.............................................................................................................................................8-1
8.1.1 Technical Data - Changeover Tables ..................................................................................................8-1
8.1.2 Changeover Table ...............................................................................................................................8-2
8.1.3 Changeover Table Construction..........................................................................................................8-3
8.1.4 Assembly Description ..........................................................................................................................8-4
8.1.5 Docking and Undocking the Changeover Table ..................................................................................8-4
8.2 Changeover Table.............................................................................................................................. 8-7
8.2.1 Optional Extension on the COT...........................................................................................................8-7
8.2.1.1 Holder for the Third Tape Reel on 3 x 8 mm S Feeder Modules.......................................................8-7
8.2.1.2 External Power Supply ......................................................................................................................8-9
8.2.1.3 Compressed Air Supply for Bulkcase Feeders................................................................................8-10
8.2.1.4 Fixtures for S-Feeders.....................................................................................................................8-10
8.2.1.5 Additional Communication unit for splice detection .........................................................................8-11
8.3 S Feeder Modules............................................................................................................................ 8-11
8.4 Room for Your Sketches and Notes...............................................................................................8-12
9 SITEST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9.1 Overview SITEST ...............................................................................................................................9-1
9.1.1 Starting/Terminating the Test Program................................................................................................9-1
9.1.1.1 Starting ..............................................................................................................................................9-1
9.1.1.2 Terminating the Program...................................................................................................................9-2
Contents
Student Guide Advanced Level 1 SIPLACE D-Series
EN 05/2007
1-5
9.1.2 SITEST Overview 603 .........................................................................................................................9-3
9.1.3 Overview of Calibration Tools..............................................................................................................9-4
9.1.4 Overview of Settings and Calibration Work .........................................................................................9-4
9.2 Calibration..........................................................................................................................................9-7
9.2.1 Calibration - General Sequence...........................................................................................................9-8
9.2.2 Requirements for Calibration of Nozzle Changers in the SIPLACE D Machines.................................9-8
9.2.3 C&P Head............................................................................................................................................9-9
9.3 Calibration Basics............................................................................................................................9-10
9.3.1 Travel Range .....................................................................................................................................9-10
9.3.1.1 Position of Calibration Tool..............................................................................................................9-10
9.3.2 Component Camera...........................................................................................................................9-11
9.3.3 Nozzle Changer (C&P Head).............................................................................................................9-12
9.3.4 Calibrating and Teaching Machine Positions.....................................................................................9-12
9.3.4.1 Conveyor Sides ...............................................................................................................................9-12
9.3.4.2 Calibrating the Conveyor Width.......................................................................................................9-13
9.3.4.3 PCB Reference Corner....................................................................................................................9-13
9.3.4.4 Pickup Position (Calibrating the Changeover Table).......................................................................9-13
9.3.5 PCB Mapping.....................................................................................................................................9-14
9.3.5.1 Preparation for Mapping .................................................................................................................9-14
9.3.5.2 Procedure: .......................................................................................................................................9-14
9.3.6 Head Mapping (C&P Head)...............................................................................................................9-15
9.3.7 New Functions in SITEST..................................................................................................................9-16
9.3.7.1 Transport Menu ...............................................................................................................................9-16
9.3.7.2 Function Firmware Download..........................................................................................................9-17
9.3.7.3 Head Modularity for SIPLACE D-Series ..........................................................................................9-18
9.4 Room for Your Sketches and Notes...............................................................................................9-21
10 SIPLACE Vision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10.1 Optical Fiducial Models...................................................................................................................10-1
10.1.1 General..............................................................................................................................................10-1
10.1.1.1 Illumination Type for Fiducials with Standard Camera SST38 ........................................................10-2
10.1.1.2 Fiducial Arrangement on the PCB ...................................................................................................10-2
10.1.1.3 Importing Fiducials...........................................................................................................................10-2
10.1.2 Fiducial Shapes For PCB Position and Placement Position Recognition..........................................10-2
10.1.2.1 Synthetic Fiducials...........................................................................................................................10-4
10.1.2.2 Patterns as Fiducials .......................................................................................................................10-5
10.1.3 Inkspot Recognition ...........................................................................................................................10-7
10.1.3.1 Synthetic Inkspots............................................................................................................................10-7
10.1.3.2 Patterns as Inkspots........................................................................................................................10-8
10.1.3.3 The Histogram Method ....................................................................................................................10-9
10.1.3.4 Simple Brightness Method.............................................................................................................10-11
10.1.3.5 Template Method for LASER Marking...........................................................................................10-12
10.1.4 Error Processing at Fiducial Recognition During Placement Operations.........................................10-15
10.1.4.1 Teaching Positions ........................................................................................................................10-15
10.1.4.2 Teaching Fiducials.........................................................................................................................10-16
10.2 Room for Your Sketches and Notes.............................................................................................10-17
11 SIPLACE Measuring Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
11.1 Axis Test Box (Old Version) and Adapter Board.......................................................................... 11-1
11.2 Track Signal Tester [00322510-01]................................................................................................. 11-2
11.3 Track Signal Tester [00343785-01]................................................................................................. 11-2
11.4 SIPLACE Axis Tester (SAT) [03002801-01].................................................................................... 11-3
Contents
Student Guide Advanced Level 1 SIPLACE D-Series
EN 05/2007
1-6
11.4.1 Scope of Delivery...............................................................................................................................11-5
11.5 SIPLACE Diagnosis Adapter A364 [03051220-01] ........................................................................11-6
11.6 Location Tester................................................................................................................................ 11-7
11.7 Power Pack for Star Installation.....................................................................................................11-7
11.8 Belt Tension Measuring Device [00326015-01]............................................................................11-8
11.9 SIPLACE Compressed Air Testing Device [00311487-01]............................................................11-8
11.10 Calibration Tools for Vision Systems............................................................................................ 11-9
11.11 Z-End Stopper Star Gauge for C&P6/12 [03019865-01]................................................................ 11-9
11.12 Adjustment Aid Set for C&P DLM [00327005-01]........................................................................11-10
11.13 Adjustment Aid for Changeover Table [00120040-01]................................................................ 11-11
11.14 Room for Your Sketches and Notes.............................................................................................11-12