MEC-CP842-1.0E.pdf - 第5页

Table of Contents MEC-CP842-1.0E 3 6.3 Waste Tape Cutter......... ................................. ................ .......... 6-4 6.4 Conveyor Belts ........... ................................. ................. .....…

Table of Contents

2 MEC-CP842-1.0E

4.5 Changing Pallets (CP-842ME option) .......................................4-9

5. Maintenance.....................................................................................5-1

5.1 Cleaning....................................................................................5-1

5.1.1 Waste Tape Box and Filter (Every 8 Hours) .......................5-1

5.1.2 Waste Tape Duct (Every 8 Hours) ......................................5-2

5.1.3 Reject Parts Box (Every 8 Hours) .......................................5-3

5.1.4 Removing Parts from the Camera Glass (Every 8 Hours) ..5-4

5.1.5 Nozzle Interior (Weekly)......................................................5-6

5.1.6 Camera Glass (Weekly)......................................................5-7

5.1.7 Filter Regulator (Weekly) ....................................................5-8

5.1.8 Machine Interior (Weekly) .................................................5-10

5.1.9 Part Height Check Sensor Lens (Weekly) ........................5-11

5.1.10 Fluorescent Nozzle Stickers (Monthly) .............................5-12

5.1.11 Tapered Clutch on the Nozzle Indexing Shaft (Monthly) ..5-13

5.1.12 Air Filter (Monthly).............................................................5-14

5.1.13 Oil Cooler Air Filter (Monthly)............................................5-15

5.1.14 Carrier Rodless Cylinder (Monthly)...................................5-16

5.1.15 Nozzle Filter (Every 3 Months)..........................................5-17

5.1.16 Cleaning Checklist ............................................................5-18

5.2 Lubrication ..............................................................................5-19

5.2.1 Precautions During Lubrication.........................................5-19

5.2.2 Types of Lubricant ............................................................5-19

5.2.3 Lubrication Instructions .....................................................5-21

5.2.4 Lubricating the XY-table....................................................5-23

5.2.5 Lubricating the Conveyors ................................................5-24

5.2.6 Lubricating the Carriers.....................................................5-25

5.2.7 Lubricating the Tape Advance Link...................................5-26

5.2.8 Lubricating the Cam Box...................................................5-27

5.2.9 Lubricating the Waste Tape Disposal Unit........................5-29

5.2.10 Lubricating the NY-Axis Pickup Offset Mechanism...........5-30

5.2.11 Lubricating the Rod Ends..................................................5-31

5.2.12 Lubricating the D-axis Carriers .........................................5-32

5.2.13 Lubricating the Rotary Head .............................................5-33

5.2.14 Lubricating the ST9 Air Valve Push Pin ............................5-34

5.2.15 Lubricating the Parts Reject Unit ......................................5-35

5.2.16 Lubricating the Pallet Table ..............................................5-36

5.2.17 Lubricating the Nozzle Changer........................................5-37

5.2.18 Lubricating the Rear Cover ...............................................5-38

5.2.19 Lubricating the Index Unit .................................................5-39

5.2.20 Lubricating the Cam Lever Air Cylinder ...........................5-44

5.2.21 Lubricating the Rotary Holder Positioning Pins.................5-45

5.2.22 Lubrication Checklist.........................................................5-46

6. Replacing Consumable Parts.........................................................6-1

6.1 Nozzles .....................................................................................6-1

6.2 Fluorescent Nozzle Stickers .....................................................6-2

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MEC-CP842-1.0E 3

6.3 Waste Tape Cutter....................................................................6-4

6.4 Conveyor Belts .........................................................................6-5

6.5 Vacuum Pump Filter Element...................................................6-7

6.6 Vacuum Pump Belt...................................................................6-8

6.7 Vacuum Pump Internal Vanes and Bearings..........................6-10

6.8 Vacuum Pump Motor..............................................................6-17

6.9 Vacuum Hoses .......................................................................6-20

6.10Servo Amp Battery .................................................................6-21

6.11Replacing the Carrier Clamp/Unclamp Air Cylinder Packings 6-24

7. Adjustments ....................................................................................7-1

7.1 Station Adjustments..................................................................7-1

7.1.1 Tape Feed Lever (ST1) ......................................................7-1

7.1.2 Waste Tape Cutter (ST1)....................................................7-4

7.1.3 Nozzle Vertical Movement During Pickup (ST1).................7-6

7.1.4 Mechanical Valve Switching (ST1) ...................................7-12

7.1.5 Feeder Height Error Detection (ST1)................................7-16

7.1.6 Large Parts Check Sensor (ST2)......................................7-22

7.1.7 Pre-theta Movement (ST2) ...............................................7-24

7.1.8 Fine-theta Movement (ST8)..............................................7-25

7.1.9 Nozzle Vertical Movement During Placement (ST9) ........7-26

7.1.10 Mechanical Valve Switching (ST9) ...................................7-33

7.1.11 Reverse-theta Mechanism (ST10)....................................7-37

7.1.12 Mechanical Valve Switching (ST13) .................................7-40

7.1.13 Nozzle Change Function (ST14) ......................................7-43

7.1.14 Nozzle Detection Sensor (ST15) ......................................7-46

7.2 Servo Amplifier Adjustments...................................................7-51

7.2.1 Servo amplifier parameters...............................................7-51

7.2.2 Resetting servo errors ......................................................7-54

8. Troubleshooting..............................................................................8-1

8.1 Troubleshooting Table..............................................................8-1

8.1.1 Poor Placing Accuracy........................................................8-2

8.1.2 Pickup Errors ......................................................................8-3

8.1.3 Vision Processing Errors ....................................................8-5

8.1.4 Panel Conveyance Related Errors .....................................8-6

8.1.5 Missing Parts ....................................................................8-10

8.1.6 Part Height Sensor Errors.................................................8-11

8.2 Servo System Troubleshooting ..............................................8-12

8.2.1 Alarm Code Display ..........................................................8-12

8.2.2 Alarm Codes and Troubleshooting Check List .................8-15

9. Setup ................................................................................................9-1

9.1 Leveling the Machine................................................................9-1

9.2 Connecting the Air Supply ........................................................9-3

9.3 Electrical Power Supply & Transformer Wiring.........................9-4

9.4 Connecting the Data Transmission Cable ................................9-8

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4 MEC-CP842-1.0E

9.5 Moving the Machine..................................................................9-9

9.5.1 Precautions when Moving the Machine ..............................9-9

10. Supplementary Information..........................................................10-1

10.1Noise Levels ...........................................................................10-1