MEC-CP842-1.0E.pdf - 第6页

Table of Contents 4 MEC-CP842-1.0E 9.5 Moving the Machine ........ ............................................... ...........9-9 9.5.1 Precautions when Moving the Machine ............ ............ ......9 -9 10. Supplem…

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Table of Contents
MEC-CP842-1.0E 3
6.3 Waste Tape Cutter....................................................................6-4
6.4 Conveyor Belts .........................................................................6-5
6.5 Vacuum Pump Filter Element...................................................6-7
6.6 Vacuum Pump Belt...................................................................6-8
6.7 Vacuum Pump Internal Vanes and Bearings..........................6-10
6.8 Vacuum Pump Motor..............................................................6-17
6.9 Vacuum Hoses .......................................................................6-20
6.10Servo Amp Battery .................................................................6-21
6.11Replacing the Carrier Clamp/Unclamp Air Cylinder Packings 6-24
7. Adjustments ....................................................................................7-1
7.1 Station Adjustments..................................................................7-1
7.1.1 Tape Feed Lever (ST1) ......................................................7-1
7.1.2 Waste Tape Cutter (ST1)....................................................7-4
7.1.3 Nozzle Vertical Movement During Pickup (ST1).................7-6
7.1.4 Mechanical Valve Switching (ST1) ...................................7-12
7.1.5 Feeder Height Error Detection (ST1)................................7-16
7.1.6 Large Parts Check Sensor (ST2)......................................7-22
7.1.7 Pre-theta Movement (ST2) ...............................................7-24
7.1.8 Fine-theta Movement (ST8)..............................................7-25
7.1.9 Nozzle Vertical Movement During Placement (ST9) ........7-26
7.1.10 Mechanical Valve Switching (ST9) ...................................7-33
7.1.11 Reverse-theta Mechanism (ST10)....................................7-37
7.1.12 Mechanical Valve Switching (ST13) .................................7-40
7.1.13 Nozzle Change Function (ST14) ......................................7-43
7.1.14 Nozzle Detection Sensor (ST15) ......................................7-46
7.2 Servo Amplifier Adjustments...................................................7-51
7.2.1 Servo amplifier parameters...............................................7-51
7.2.2 Resetting servo errors ......................................................7-54
8. Troubleshooting..............................................................................8-1
8.1 Troubleshooting Table..............................................................8-1
8.1.1 Poor Placing Accuracy........................................................8-2
8.1.2 Pickup Errors ......................................................................8-3
8.1.3 Vision Processing Errors ....................................................8-5
8.1.4 Panel Conveyance Related Errors .....................................8-6
8.1.5 Missing Parts ....................................................................8-10
8.1.6 Part Height Sensor Errors.................................................8-11
8.2 Servo System Troubleshooting ..............................................8-12
8.2.1 Alarm Code Display ..........................................................8-12
8.2.2 Alarm Codes and Troubleshooting Check List .................8-15
9. Setup ................................................................................................9-1
9.1 Leveling the Machine................................................................9-1
9.2 Connecting the Air Supply ........................................................9-3
9.3 Electrical Power Supply & Transformer Wiring.........................9-4
9.4 Connecting the Data Transmission Cable ................................9-8
Table of Contents
4 MEC-CP842-1.0E
9.5 Moving the Machine..................................................................9-9
9.5.1 Precautions when Moving the Machine ..............................9-9
10. Supplementary Information..........................................................10-1
10.1Noise Levels ...........................................................................10-1
About This Manual >> Manual Structure
MEC-CP842-1.0E 1-1
1. About This Manual
This manual contains important machine system information for the user.
The manual content is intended for specialized technicians who are familiar with Surface
Mount Technology (SMT).
Please read this manual carefully to ensure safe and efficient machine operation. This
manual has been written specifically for the CP842E and CP-842ME.
Unless otherwise stated, all explanations apply equally to all machines.
1.1 Manual Structure
This manual consists of the following ten parts.
1. About This Manual
2. Safety
3. The Machine
4. Basic Operation
5. Maintenance
6. Replacing Consumable Parts
7. Adjustments
8. Troubleshooting
9. Setup
10.Supplement