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Computer Remote Control E-10 ProMaste r 2500 User Ma nual Handler CRC Error Codes If the 250 0 st ops duri ng ope rati on due to an er ro r, th e au dib le al arm sounds , and one of the fol lowing mess ages is d isplaye…

Computer Remote Control

ProMaster 2500 User Manual E-9

Response: R16 (when rotation is completed)

@@17

Define Pass Category

—

represents category number 1 to 5.

This command allows the remote computer to define the pass category. If

this command is not sent, the 2500 assumes that all parts receiving a label

are good. When a part is good, the “PART TOTAL” is incremented and

compared to the “PROGRAM TARGET” to determine if the run is

complete.

Response: R17

@@18 Handler Identification

—This command allows the remote computer to

determine the type of Data I/O handler.

Response: R2500

@@21 Print Only

—Causes the 2500 to print labels only. This is followed by a

hex file. The user must press

START

for each printed label. To invoke a

new command, send a ! (the reset command).

Response: R21

@@22 Purge

—Cycles devices remaining in the system to the output tubes.

Response: R22

@@23

Contact Adjust

—Determines whether the 2500 will stop with the first

device and ask the operator to align the device to the programming

module contacts.

X = 0 Do not stop for contact adjust

X = 1 Stop for contact adjust

Response: R23

# Request Number Of Devices Labeled

—This command returns the

number of devices labeled since the last @01 or @02 command. It may be

sent at any time.

Response: R

XXXX

(

XXXX

= four-digit decimal number in ASCII)

!Reset

—This command stops any command in progress and prepares the

2500 to accept the next command. A reset may be sent at any time.

WARNING:A 500 millisecond delay must occur before the next

command is issued.

Response: None

(asterisk)

Terminate job

—This command is used to terminate a job initiated by the

@03

, @12

XXXX

, or @13

XXYYZZZZ

commands before the specified

part count has been reached.

After the * is received, the 2500 sets the current device in the appropriate

output track and does not pick the next device from the input track.

Response: R* after the last part is sorted

Computer Remote Control

E-10 ProMaster 2500 User Manual

Handler CRC Error

Codes

If the 2500 stops during operation due to an error, the audible alarm

sounds, and one of the following messages is displayed. The 2500 sends

an error code to the remote computer in the form of a

followed by a

three-digit decimal between E00 and E99, followed by a CR-LF. In most

cases, the operator must take some corrective action and press a key to

restart the 2500.

For example, #E07 indicates an

UNABLE TO LOWER BEAM

error. As soon

as the beam is lowered, the 2500 sends #000 to indicate the error

condition has been cleared and then resumes operation.

These error codes and their corresponding messages, which can occur

any time during the execution of a remote command, are listed below:

Code Error Text

000

ERROR CLEARED.

002

LABELS NOT CALIBRATED, PRESS START.

003

ENTER DOT SPLIT VALUE.

004

UNABLE TO PICK DEVICE, PRESS START.

005

OUT OF LABELS, PRESS START.

006

TESTSITE CLAMP MALFUNCTION, PRESS START.

007

UNABLE TO LOWER BEAM, PRESS START.

008

UNABLE TO RAISE BEAM.

009

BEAM MOTOR MALFUNCTION, PRESS KEY.

010

HANDLER PORT MALFUNCTION.

011

REMOTE COMPUTER NOT READY.

012

PROGRAMMER NOT READY.

013

INVALID PROGRAMMER RESPONSE, PRESS KEY.

014

PROGRAMMER NOT RESPONDING.

015

ERROR RECEIVED WHILE ATTEMPTING LOAD.

016

TARGET DEVICE COUNT ACHIEVED, PRESS KEY.

017

CHECKSUM ERROR.

018

INVALID DATA FORMAT.

019

DEVICE SIZE DATA RECORD IS MISSING.

020

DEVICE ROTATION DATA RECORD IS MISSING.

021

DEVICE ERROR CLEARED, PRESS START.

022

INPUT CAL ERROR, PRESS START.

023

OUTPUT CAL ERROR, PRESS START.

027

RECEIVING TUBE NOT AVAILABLE.

028

CATEGORY.

029

DEVICE JAM AT OUTPUT TUBE, PRESS START.

099

ILLEGAL REMOTE COMMAND.

Computer Remote Control

ProMaster 2500 User Manual E-11

Hex Label Format

The Hex Label format has been developed to encode data files in ASCII

format to transfer between the Remote RS232C port on the 2500 and the

attached computer system.

Label Record

Content

Label records appear as character strings consisting of the following four

fields: identifying record type, record length, data, and checksum. Each

byte of binary data is encoded as a 2-character hexadecimal number; the

first character represents the four high-order bits, and the second

represents the four low-order bits of the byte. The four fields are

described below.

Each record can be terminated with a CR/LF/NULL. Accuracy of

transmission is ensured by the record length (byte count) and checksum

fields.

Label Record Types

Eight types of label records facilitate information exchange between the

2500 and other computer systems. Two more have been identified for

future requirements. These records are described below.

The header record for each block of label records. The data field can

contain any descriptive information identifying the following block of

label records.

A record containing labeling information. The data field may contain up

to 8 lines of 18 characters specifying the contents of the label. A 0D hex is

used as a delimiter between lines. A copyright character can be selected

by a 1F hex.

Field

No. of ASCII

Characters Description

Record Type 2 Label Record Type Q0, Q1...Q9.

Record Length 2 The count of the character pairs

in the record, excluding the

record type and record length.

Data 0-2

From 0 to

bytes of data.

Checksum 2 The least significant byte of the

one’s complement of the sum of

the values, represented by the

pairs of characters making up the

record length and the data fields.