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Table of Content s ProM aster 25 00 User Manua l v 3. Tasks and Kits What Is a Task? .......... ................. ................. ................. ................. ................. ........... ...... ..... 3-2 Overv…

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Table of Contents
iv ProMaster 2500 User Manual
TaskLink Software.............................................................................................................1-12
PC System Requirements ...........................................................................................1-12
Modes of Operation ....................................................................................................1-12
How to Use TaskLink Screens ...................................................................................1-13
2500 Handler Specifications..............................................................................................1-16
Functional .....................................................................................................................1-16
Power Requirements ...................................................................................................1-17
Operating Requirements ............................................................................................1-17
Physical and Environmental ......................................................................................1-17
Safety (CE units only) .................................................................................................1-18
Certificate of RFI/EMI Compliance (CE units only) ..............................................1-18
Options ................................................................................................................................1-18
Optional Spares Kit .....................................................................................................1-18
Keep Current Subscription Service ...........................................................................1-18
88-pin Upgrade ............................................................................................................1-18
Service Contracts .........................................................................................................1-18
For More Information........................................................................................................1-19
2. Installation and Setup
Before You Install.................................................................................................................2-2
Unpacking and Inspecting the 2500..................................................................................2-2
Installing the 2500 ................................................................................................................2-4
Selecting the Correct Adapter ......................................................................................2-4
Connecting the Input Air Line ....................................................................................2-5
Disconnecting the Source Air Line from the 2500 ....................................................2-6
Removing the Input Air Line from the 2500 .............................................................2-6
Adjusting the High and Low Air Pressure ................................................................2-7
Installing and Removing Chucks ................................................................................2-8
Setting Up the Dot Matrix Printer ...............................................................................2-9
Setting Up the Thermal Printer .................................................................................2-13
Connecting the PC and Installing TaskLink ..................................................................2-16
Connecting the PC .......................................................................................................2-16
Installing TaskLink on the PC ...................................................................................2-17
Starting TaskLink ........................................................................................................2-18
Exiting TaskLink ..........................................................................................................2-18
Turning on the 2500...........................................................................................................2-18
Checking System Communication ............................................................................2-19
Switching Between Local and Remote Modes ........................................................2-20
Default 2500 System Configuration ..........................................................................2-20
General 2500 Setup ......................................................................................................2-21
Adjusting Print Quality and Label Position...................................................................2-22
Print Only Command .................................................................................................2-22
Labeler Setup Menu ....................................................................................................2-23
Label Calibration .........................................................................................................2-24
Label Placement ...........................................................................................................2-25
Label Adjust .................................................................................................................2-26
Additional Commands for the Thermal Printer............................................................2-27
Adjusting Print Quality and Position .......................................................................2-27
Adjusting the Print Intensity of the Thermal Printer .............................................2-29
Updating the 2500..............................................................................................................2-29
Installing a 2500 Firmware Update ...........................................................................2-30
Table of Contents
ProMaster 2500 User Manual v
3. Tasks and Kits
What Is a Task?.....................................................................................................................3-2
Overview: Creating a Task ...........................................................................................3-2
Creating a Task for a Logic Device....................................................................................3-4
Adding a Task ................................................................................................................3-4
Selecting Database Files ................................................................................................3-5
Naming a Task/Kit .......................................................................................................3-5
Entering a Task Description .........................................................................................3-5
Selecting a Device ..........................................................................................................3-6
Selecting the Data Source .............................................................................................3-7
Selecting a Process .........................................................................................................3-8
Selecting Handling/Labeling Parameters .................................................................3-9
Saving the Task ............................................................................................................3-12
Other Logic Parameters ..............................................................................................3-12
Creating a Task for a Memory Device ............................................................................3-14
Selecting a Translation Format ..................................................................................3-15
Other Memory Parameters ........................................................................................3-15
Other TaskLink Parameters..............................................................................................3-18
Setup Menu Options ...................................................................................................3-18
Data and Program Pull-down Menus ......................................................................3-26
Utilities Pull-down Menu ...........................................................................................3-26
Options Pull-down Menu ..........................................................................................3-28
Introduction to Kits............................................................................................................3-32
Selecting Kit Parameters .............................................................................................3-32
Creating Task/Kit Batch Files ...................................................................................3-37
4. Operation
What Is a Task?.....................................................................................................................4-2
Overview: Starting a New Task.........................................................................................4-2
Antistatic Precautions ...................................................................................................4-4
Raising the Hood While a Task is Running ...............................................................4-4
Operating Noise Level ..................................................................................................4-4
Starting the 2500 System ...............................................................................................4-5
Entering Your Password ..............................................................................................4-6
Reconfiguring the System for a New Device ............................................................4-7
Configuring the Programming Module .....................................................................4-8
Installing a Programming Module ............................................................................4-12
Adjusting the Track Width ........................................................................................4-12
Removing and Installing Chucks ..............................................................................4-16
Adjusting High and Low Air Pressure ....................................................................4-17
Loading Labels .............................................................................................................4-18
Installing Devices in the Input Track .......................................................................4-22
Running a Task...................................................................................................................4-23
Selecting a Task ............................................................................................................4-24
Selecting a Database File ............................................................................................4-24
Select Process ...............................................................................................................4-24
Other Prompts ..............................................................................................................4-24
Aligning a Device to a PLCC Programming Module...................................................4-27
Aligning a Device to a DIP/SOIC/32-pin PLCC Programming Module..................4-31
System Status Box ........................................................................................................4-33
Exiting TaskLink ..........................................................................................................4-34
Introduction to Kits............................................................................................................4-35
Running a Kit ...............................................................................................................4-36
Adjusting Track Air...........................................................................................................4-38
Table of Contents
vi ProMaster 2500 User Manual
5. Preventive Maintenance
Theory of Operation ............................................................................................................5-2
TaskLink .........................................................................................................................5-2
Device Processing ..........................................................................................................5-2
Optics ..............................................................................................................................5-7
Switches ..........................................................................................................................5-7
Motors .............................................................................................................................5-7
Solenoids .........................................................................................................................5-8
Beam and Chucks ..........................................................................................................5-8
System Air Flow ............................................................................................................5-9
The Controller Board ..................................................................................................5-13
Power Supplies ............................................................................................................5-13
Dot Matrix Label Printer ............................................................................................5-15
Thermal Label Printer .................................................................................................5-17
Programming Electronics Boards and Assemblies .................................................5-19
Conditions Requiring Corrective Action........................................................................5-21
Device Jams ..................................................................................................................5-21
Faulty Printing .............................................................................................................5-22
Miscellaneous ...............................................................................................................5-22
Corrective Adjustments ....................................................................................................5-24
Changing Dot Matrix Printer Ribbon Cassette .......................................................5-24
Changing Thermal Printer Ribbon ...........................................................................5-24
Adjusting Dot Matrix Print Head Gap .....................................................................5-24
Adjusting Position of Print on Label (Dot Matrix Printer) ....................................5-25
Adjusting Position of Label on Device (Dot Matrix Printer) .................................5-25
Adjusting Press Bearings ............................................................................................5-26
Adjusting Print Position on the Label (Thermal Printer) ......................................5-26
Adjusting the Thermal Printer ..................................................................................5-27
Diagnostics..........................................................................................................................5-30
Running Diagnostic Tests with the Hood Up .........................................................5-30
Optic Test ......................................................................................................................5-31
Solenoid Test ................................................................................................................5-37
Motor Test ....................................................................................................................5-40
Cycle Parts ....................................................................................................................5-42
Print Test (Dot Matrix Printer) ..................................................................................5-46
Key/Display Test ........................................................................................................5-48
EEPROM Test ...............................................................................................................5-48
Communications Test .................................................................................................5-49
Programming Electronics Self-test ............................................................................5-50
Preventive Maintenance Procedures For Operators.....................................................5-55
Daily Procedures .........................................................................................................5-56
Periodic Cleaning ........................................................................................................5-56
Replacing the Dot Matrix Printer Ribbon Cassette ................................................5-57
Replacing a Thermal Printer Ribbon ........................................................................5-59
Repairing a Torn Thermal Printer Ribbon ...............................................................5-60
Preventive Maintenance Procedures For Service Technicians....................................5-60
Cleaning Guidelines ....................................................................................................5-61
Track Adjustments ......................................................................................................5-64
Maintenance Intervals.......................................................................................................5-67