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Device Name Chip Mounter Block Name Page No. Unit Name Revision Model Item GXH -1 Chapter 5 Head Section 7. MSB W hole Cleaning and Lubricat ion Procedures Others ( including consumption articles) • Grease (DAPHNE EPONEX…

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Device
Name
Chip Mounter
Block Name
Page No.
Unit Name
Revision
Model Item GXH-1
Chapter 5 Head Section
7. MSB Whole Cleaning and Lubrication Procedures
7.1 Purpose
The purpose of this material is to prevent and improve defects for the nozzle up/down
movement by soils of the nozzle shaft on the head section in daily product operations.
7.2 Required tools
Machine tools and Jigs
An Allen Wrench (Straight type: recommendations: TONE and BONDUS)
A Torque Driver (M1.6×L3 including a bit for hexagon head bolt)
7.5cNm (Select the one that setting by 0.76kg f cm is possible.)
Head section attaching Jig (A bottom lid for preventing the nozzle shaft jumping out)
Nozzle holder inserting Jig
Standard plus driver
Linear Measure Sensor protection cap
Reference Tool: Bamboo Skewer (Use for applying grease on the retainer section)
Ultrasonic Cleaner (use for cleaning of nozzle shaft)
Jig for exclusive use in Nozzle Shaft Cleaning (See Fig. 63 in this material page 5-34)
Lubrication Jig SS-10LZ (Standard Accessory) and Lubrication Nozzle (Type: No.19)
0605-001
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Fig. E42 JG-0245
Fig. E43 JG-0197
Nozzle Holder
Nozzle holder inserting Jig
Fig. E44 JG-0231
Fig. E45
Device
Name
Chip Mounter
Block Name
Page No.
Unit Name
Revision
Model Item GXH-1
Chapter 5 Head Section
7. MSB Whole Cleaning and Lubrication Procedures
Others (including consumption articles)
Grease (DAPHNE EPONEX GREASE No.1)
Screw Lock (Three Bond 1401B) <Slightly use it on the top block section and fixing
bolts.>
New Bolts (M1.6×L3) for replacement in attaching the top block section
(Preparation: Up to the number of cleaning.)
New Bolts (M1.6×L4) for replacement in attaching the diffusion plates (large ,small),
linear measure sensor section and the lower rotor section.
P19 size (12P×2) for use O-ring nozzle holder section…Whole replacement: once 2 years
P21 size (12P) for use O-ring MSB outer cover parts… Whole replacement: once 2 years
V-packing MSB outer cover and nozzle shaft holder section (12P for each place)
… Whole replacement: once 2 years
Rags for cleaning operation and covering the floor of the working place.
Kerosene for cleaning of nozzle shaft
0605-001
5-22
Fig. E46
Device
Name
Chip Mounter
Block Name
Page No.
Unit Name
Revision
Model Item GXH-1
Chapter 5 Head Section
7. MSB Whole Cleaning and Lubrication Procedures
7.3 Operation Procedures
(1) First, attach 12 nozzles in the same type to the head to perform cleaning and lubrication
at the [SETUP] => [NOZZLE] tab sheet below. (No matter the nozzle types, perform the
nozzle level teaching operation.)
Fig. E47
(2) Open the [MAINT] => [TEACHING] => “Nozzle Level Offset” tab sheet below
(Fig.E48) and select the head No. and all nozzles to perform cleaning and lubrication.
Perform the teaching operation of the nozzle level offset, after that save the data.
*This data saved is used for a confirmation of the difference between “Before
lubrication” data and “After lubrication” data after cleaning and lubrication operations.
Fig. E48
Save this data of
“Before lubrication”
after teaching
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5-23