SM-131-006.pdf - 第96页

Device Name Chip Mounter Block Name Page No. Unit Name Revision Model Item GXH-1 Chapter 4 Beam Section 6. Replace of Linear Scale (8) Refer to the check results in (6) and (7) and re-adjust the position of the linear sc…

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Device
Name
Chip Mounter
Block Name
Page No.
Unit Name
Revision
Model ItemGXH-1
Chapter 4 Beam Section
6. Replace of Linear Scale
6.1 Replacement of X-Axis Linear Scale
6.1.1 Detachment of X-Axis Linear Scale
(1) Set the power breaker of the machine to "OFF".
(2) Detach the covers, etc., of the machine to
prepare for the work.
(3) Check the positional relation of the linear scale
mounting plate and loosen the six bolts as
shown in Fig. D21. Then, detach the plate from
the main body.
(4) Detach the linear scale fixing block as shown in
Fig. D22 and pull out the linear scale.
6.1.2 Attachment of X-Axis Linear Scale
(1) Slowly insert the linear scale into the
linear scale holder as shown in Fig. D23.
Be careful not to make nicks on the
linear scale during the insertion.
(2) Position the linear scale at its center and
fasten the linear scale fixing block
securely.
(3) Refer to the positional relation of the
checked linear scale mounting plate and
attach the plate to the original position as
shown in Fig. D24.
(4) Make the dial gauge run from Point A to
Point B as shown in Fig. D24 and adjust
the difference for 0.1 mm or less. After
that, tighten the six bolts of the plate
securely.
(5) Turn on the power supply to the machine
and zero the beam.
(6) Check the traveling distance (the distance
measured when the emitted light is not
received by the "+" limit sensor) of the X
axis through the manual axis operation.
(7) Check the traveling distance (the distance
measured when the emitted light is not
received by the "-" limit sensor) of the X axis through the manual axis operation.
Fig. D21 X-Axis Linear Scale
Linear Scale Mounting Plate
Fig. D22 Pulling out the X-Axis
Linear Scale
Linear Scale Fixing Block
Fig. D23 Inserting the X-Axis
Linear Scale
Fig. D24 Positional Check of
Linear Scale
Scale Fixing Block
Dial Gau
g
e
0406-001
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Device
Name
Chip Mounter
Block Name
Page No.
Unit Name
Revision
Model ItemGXH-1
Chapter 4 Beam Section
6. Replace of Linear Scale
(8) Refer to the check results in (6) and (7) and re-adjust the position of the linear scale
based on the proportional calculation (proportioning). After that, fasten the linear
scale fixing block securely again.
When the difference in traveling distances of the X axis between the scale origin
and the right & left limit sensors is "1 mm", move the scale by 0.5 mm toward the
direction in which the scale has moved longer than the other.
(9) Adjust each offset. Now, the attachment of the scale is completed.
Refer to "6. Adjustment of Offsets" in Chapter 5 for details.
6.1.3 Attachment of X-Axis Linear Scale Holder
(1) Attach Block A to the plate as shown
in Fig. D25.
(2) Put a double-faced tape on the back
sides of both linear scale holders as
shown in Fig. D26. Make the back
sides get in touch with the positioning
pins and Block A (located at the
mounting spot for the linear scale
holder) and push the back sides strongly
against the plate.
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Positionin
g
Pin
Fig. D25 Block A
Block A
Fig. D26 Attachment of Linear Scale
Holders
Linear Scale
Holder
Linear Scale
Holder
Device
Name
Chip Mounter
Block Name
Page No.
Unit Name
Revision
Model ItemGXH-1
Chapter 4 Beam Section
6. Replace of Linear Scale
6.2 Replacement of Y-Axis Linear Scale
6.2.1 Detachment of Y-Axis Linear Scale
(1) Set the power breaker of the machine
to "OFF".
(2) Detach the covers, etc., of the machine
to prepare for the work.
(3) Detach the linear scale fixing block
and pull out the linear scale as shown
in Fig. D27.
6.2.2 Attachment of Y-Axis Linear Scale
(1) Slowly insert the linear scale into the
holder as shown in Fig. D28. Be careful not
to make nicks on the linear scale.
(2) Position the linear scale.
Distance between Positioning Pin and
Linear Scale End: 26.5 mm
(3) Fix the linear scale with the fixing block as
shown in Fig. D28.
When the teaching operation in (6) is performed and the Y2-axis linear scale is
attached after (1) through (3), the replacement work is completed.
As for the Y1 axis, proceed to the following steps.
(4) Turn on the power supply to the machine and zero the beam.
(5) Move the Y1 axis by 50 mm in the outward direction through the manual axis
operation and re-adjust the scale position of the Y1 axis so that the emitted light
cannot be received by the limit sensor at the adjusted position.
(6) Adjust the offsets. Now the attachment of the scale is completed.
Refer to "6. Adjustment of Offsets" in Chapter 5 for details.
Pullout
Fig. D27 Y-Axis Linear Scale
Magnified View
Linear Scale
Fixin
g
Block
Fig. D28 Positioning of Linear Scale
Positioning Pin
26.5 mm
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