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GV Series Automated Dispensing Systems 3 www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide. Contents ......................................…
GV Series Automated Dispensing Systems
2 www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
You have selected a reliable, high-quality dispensing system from Nordson EFD, the world leader in
fluid dispensing. Nordson EFD automated dispensing systems are designed specifically for industrial
dispensing and will provide you with years of trouble-free, productive service.
This manual will help you maximize the usefulness of your automated dispensing system.
Please spend a few minutes to become familiar with the controls and features. Follow our recommended
testing procedures. Review the helpful information we have included, which is based on more than
50years of industrial dispensing experience.
Most questions you will have are answered in this manual. However, if you need assistance, please do
not hesitate to contact EFD or your authorized EFD distributor. Detailed contact information is provided
on the last page of this document.
The Nordson EFD Pledge
Thank You!
You have just purchased the world’s finest precision dispensing equipment.
I want you to know that all of us at Nordson EFD value your business and will do everything in our power
to make you a satisfied customer.
If at any time you are not fully satisfied with our equipment or the support provided by your Nordson
EFD Product Application Specialist, please contact me personally at 800.556.3484 (US), 401.431.7000
(outside US), or Tara.Tereso@nordsonefd.com.
I guarantee that we will resolve any problems to your satisfaction.
Thanks again for choosing Nordson EFD.
Tara Tereso, Vice President
Tara
GV Series Automated Dispensing Systems
3www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
Contents ..........................................................................................................................................................................3
Introduction .....................................................................................................................................................................6
Nordson EFD Product Safety Statement ........................................................................................................................7
Halogenated Hydrocarbon Solvent Hazards ...............................................................................................................8
High Pressure Fluids ....................................................................................................................................................8
Qualified Personnel ......................................................................................................................................................8
Intended Use ...............................................................................................................................................................9
Regulations and Approvals ..........................................................................................................................................9
Personal Safety ............................................................................................................................................................9
Fire Safety ..................................................................................................................................................................10
Preventive Maintenance ............................................................................................................................................10
Important Disposable Component Safety Information ..............................................................................................11
Action in the Event of a Malfunction ..........................................................................................................................11
Disposal .....................................................................................................................................................................11
Equipment-Specific Safety Information .....................................................................................................................12
Specifications ................................................................................................................................................................13
Operating Features ........................................................................................................................................................15
G4V Series System Component Identification ..........................................................................................................15
G8V Series System Component Identification ..........................................................................................................16
GV Operation Box ......................................................................................................................................................17
Start / Stop Box .........................................................................................................................................................18
Camera ......................................................................................................................................................................18
Installation .....................................................................................................................................................................19
Unpack the System Components ..............................................................................................................................19
Position the Robot and Install and Connect Components ........................................................................................20
Check the Camera and Dispenser Installation ..........................................................................................................22
Prepare the Work Surface .........................................................................................................................................23
Connect Inputs / Outputs (Optional) ..........................................................................................................................24
Power On the System ................................................................................................................................................25
Concepts .......................................................................................................................................................................26
About Programs and Commands ..............................................................................................................................26
About Offsets .............................................................................................................................................................27
About Marks ..............................................................................................................................................................28
Overview of the DispenseMotion Software ...................................................................................................................29
Command Windows ..................................................................................................................................................30
Primary View Screen and Tab Bar .............................................................................................................................31
Primary View Screen Right-Click Functions ..............................................................................................................32
Secondary View Screen .............................................................................................................................................33
Secondary View Screen in Path View ........................................................................................................................34
Horizontal and Vertical Toolbar Icons ........................................................................................................................35
Setup and Dispense Command Icons .......................................................................................................................36
Navigation and Jogging Window ...............................................................................................................................37
System Setup Screen ................................................................................................................................................39
Camera Screen, Tab Bar, and Icons .........................................................................................................................40
Camera Properties Window .......................................................................................................................................41
Template Match and Area Windows..........................................................................................................................42
Camera Setup Screen ...............................................................................................................................................43
Keypad .......................................................................................................................................................................43
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Contents
GV Series Automated Dispensing Systems
4 www.nordsonefd.com info@nordsonefd.com +1-401-431-7000 Sales and service of Nordson EFD dispensing systems are available worldwide.
Setup .............................................................................................................................................................................44
Setting System Parameters .......................................................................................................................................44
Setting Password Protection .....................................................................................................................................47
Setting Up and Calibrating the System (Required) ....................................................................................................48
Verifying the Robot Model and Tip Detector Selection ..........................................................................................48
Setting Up the System Using the Robot Initial Setup Wizard ................................................................................49
(Only Systems Without a Tip Detector) Testing the System Setup and Calibration ..............................................56
How the System Responds to Needle Z Detect or Needle XY Adjust ...................................................................57
Changing the Robot Model Selection ....................................................................................................................57
Setting Up Inputs / Outputs .......................................................................................................................................58
Configuring Input / Outputs for a Special Purpose ...................................................................................................58
Setting How the System Finds Marks (Optional) .......................................................................................................59
Setting How the System Captures Z Height Values (Optional) .................................................................................60
Sharing Offset Values Across Multiple Programs ......................................................................................................61
Setting the Units of Measure .....................................................................................................................................62
Restoring the System to the Factory Default Settings ..............................................................................................62
Programming .................................................................................................................................................................63
How to Create and Run a Program ...........................................................................................................................63
How to Add Comments to a Program .......................................................................................................................64
How to Lock or Unlock a Program ............................................................................................................................65
How to Measure a Path or Circle on a Workpiece ....................................................................................................65
How to Create Patterns .............................................................................................................................................66
Dispense Dot Sample Program ..............................................................................................................................66
Lines and Arcs Sample Program ...........................................................................................................................66
Circle Sample Program ..........................................................................................................................................67
How to Use the Example Icon ...................................................................................................................................67
How to Dispense on Multiple Workpieces in an Array ..............................................................................................68
How to Disable Dispensing for Specific Workpieces in an Array ..............................................................................69
How to Create a Mark ................................................................................................................................................70
How to Improve the Accuracy of Mark Searches ......................................................................................................71
How to Use Marks or Fiducial Marks in a Program ...................................................................................................72
How to Use Marks to Dispense onto a Plain Workpiece ...........................................................................................73
How to Use Mark Follow to Dispense Along a Curved Line ......................................................................................76
How to Set Up Auto Purge, Program Cycle Limits, or Fluid Working Life Limits ......................................................82
How to Use Point Offset to Adjust All Points in a Program .......................................................................................83
How to Adjust PICO Parameters Using DispenseMotion ..........................................................................................84
Operation .......................................................................................................................................................................87
Starting the System and Running a Program ............................................................................................................87
Performing an Emergency Stop.................................................................................................................................87
About the RUN / TEACH Switch ................................................................................................................................87
Running a Program by Scanning a QR Code ............................................................................................................88
Pausing During a Dispense Cycle..............................................................................................................................88
Purging the System ...................................................................................................................................................88
Updating Offsets ........................................................................................................................................................88
Shutting Down the System ........................................................................................................................................88
Part Numbers ................................................................................................................................................................89
Accessories ...................................................................................................................................................................89
Pre-Configured Output Cables ..................................................................................................................................89
Start / Stop Box .........................................................................................................................................................90
Tip Detector ...............................................................................................................................................................90
Height Sensor ............................................................................................................................................................90
Lens Kit ......................................................................................................................................................................91
OptiSure Software Key ..............................................................................................................................................91
Mounting Brackets ....................................................................................................................................................92
Contents (continued)
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