00198168-02_Technical_Training_TX-Series_EN - 第140页

5 Placement Heads 5.3 Twin Head 140 Technical Training SIPLACE TX-Series 10/2016 5.3.5 Handling Twin Head – Lowering the Z Axis Manual Lowering of Z Axis The Twin Head is designed for a placement force of 1.0 to 15N. Th…

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5 Placement Heads
5.3 Twin Head
Technical Training SIPLACE TX-Series 10/2016 139
5.3.4 Vacuum System Overview
5.3.4.1 Vacuum System
A - Piston in "open" position
B - Piston in "closed" position
1. Venturi nozzle
2. Plunger (iron core)/ piston
3. Plunger drive (inductor)/ driver circuit
4. Discharged air to silencer
5. Vacuum or air kiss output
6. Compressed air input
PRV – function
During pickup the piston is always in the “open” position, in which maximum vacuum is
applied to the nozzle.
During placement, the piston is in the "close" position, air kiss is produced and applied to
nozzle for placement.
In the placement cycle the time to switch between maximum vacuum (-850 mbar) to
maximum air kiss (+400 mbar) is < 12ms.
5.3.4.2 Station Software Vacuum Check
In the case of vacuum errors the vacuum system can be tested using the station software.
The differences between open and closed values are measured as reference value for nozzle
check.
5 Placement Heads
5.3 Twin Head
140 Technical Training SIPLACE TX-Series 10/2016
5.3.5 Handling
Twin Head – Lowering the Z Axis
Manual Lowering of Z Axis
The Twin Head is designed for a placement force of 1.0 to 15N.
The Z Axis needs to be very smooth-running, especially for low placement forces. Therefore, the
ZAxis has to be handled carefully.
Cause of Hazard
When manually lowering the Z Axis, the Twin Head module can be easily damaged!
Manual lowering may only be done.
Before performing manual lowering of the Z Axis, make sure the Z Axis has been released.
When releasing the ZAxis, the ZAxis return cylinder moves upwards.
If the axis is not released, the return cylinder will automatically move upwards when the ZAxis
is manually lowered, which could cause injuries and damage to the placement head.
Lowering the Z Axis
Lowering the ZAxis at P&P Module1
To safely press the ZAxis downwards, apply
manual pressure to the marked part of the retract
unit driver.
Lowering the ZAxis at P&P Module2
The ZAxis can be moved downwards at segment
2 by taking hold of the carrier arm from both
sides and then pushing this down.
5 Placement Heads
5.3 Twin Head
Technical Training SIPLACE TX-Series 10/2016 141
5.3.6 Board Description
Twin Head – Main Board Description Connectors
1 2 connectors for the 16 bit CAN Bus
processor (not used)
7 Power supply 15V for the Track signals
D- Axis (at the moment deactivated via the
jumper X54)
2 LEDs (see below) 8 EEPROM stores the head specific data
(head exchange, reference run)
3 X54 Jumper currently set to ON with the
new force measurement board set to OFF
(see LED V2/V_SP)
9 X4 Connector track signals Z Axis
4 Connector to the head adapter flat ribbon
cable
10 Connector pneumatic valve (retract unit)
5 Connector to the head adapter flat ribbon
cable
11 Hole for pneumatic pipe to the vacuum
generator
6 X8: Flex-Cable (Signals: Track signals
D Ax- is, Power supply Z Axis/D Axis, Z
Temperature and, SPI Bus)
12 X21 Connector for vacuum generator