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10 Station Software Overviews 10.7 Maintenance GUI Technical Training SIPLACE TX-Series 10/2016 245 10.7.3 Predictive Maintenance User Level "Service Customer" 1. Show the maintenance status of the subsystems 2…
10 Station Software Overviews
10.7 Maintenance GUI
244 Technical Training SIPLACE TX-Series 10/2016
Content Preventive Maintenance page
Status overview of Vacuum-, height- and scan values with the production nozzles shows the
disabled DP´s and EXIT Button back to Maintenance GUI.
Return nozzle in the nozzle changer., Gantry moves in the Setup position and remove all tables if
possible (SX). Machine is ON.
Two cuts for selected tape cutter to check the blades and cycle time.
Check and show the Fan monitoring. (SIPLACE TX).
Check the filter disk via the component sensor on C&P20 Heads.
Pick up production nozzles to verify this nozzles with the next steps.
Check the seat of the nozzles on the DP´s. (all CPx Heads).
Check the anti glare shield by turning the DP and the component sensor. (C&P20 A/M Heads only).
Report for the maintenance staff. Shows the results of all tests which was carried out and the
comments.
Endurance run with all main axes and head axes and a complete reference run 3 cycles.
Return production nozzle (pick up calibration nozzle if available), Gantry in Setup position and
remove all table if possible (SX). Machine shut down.
Return all nozzle in the nozzle changer to remove the hole magazine and clean the nozzle.
10 Station Software Overviews
10.7 Maintenance GUI
Technical Training SIPLACE TX-Series 10/2016 245
10.7.3 Predictive Maintenance
User Level "Service Customer"
1. Show the maintenance status of the
subsystems
2. Head test bench, complete head test and
reporting
Content Predictive Maintenance page
Hardware Maintenance Data status information.
Before upgrading to Station software 709.1.
●
The maintenance cycle to should be set to “time based condition”, and the maintenance
status be reset.
●
Full maintenance be conducted.
Open new Window for Head verification checks with reports. For use of this feature refer to the
User Manual for the Head Care Station.
10.7.4 Verification
User Level Advanced production
1. Machine verification with the service tool
ACT.
2. Verify heads, fast test less than 10min.
3. Verify camera with the Service tool FCCS.
4. Check the communication of all installed
cameras in the machine.
5. Check the parallelism of the conveyor rails.
6. Check all transport motors about the cur-
rent with limits.
7. Check all voltages which provide the
power supply.
8. Check the feeder pickup position without
any offsets.
9. Verify the CAN bus resistance.
10 Station Software Overviews
10.7 Maintenance GUI
246 Technical Training SIPLACE TX-Series 10/2016
Verification – Machine Verification
Machine verification is the function with the common ACT – tool with the reports to verify the
accuracy of the machine.
Additional to the current function is that the placement program can be marked as "Permanent" in
SIPLACE Pro. If there are no changes on the hardware configuration the ACT programs are always
on available station. This permanent placement program can be deleted on the station.
1. Mark as "Permanent" in SIPLACE Pro 2. Delete programs on the station
Verification – Placement Head Verification
In this verification are the most important test to verify the heads and to decide is the head in a
good condition for production. The test for C&P20/ CPP and TH needs less than 10 min.
1. Select head
2. Shows the preconditions, which are neces-
sary for the test-scripts
3. Shows the test scripts and state
4. Generate the Report with details
Verification – Placement Head Verification
Verification Head with the specify workflow less then 10 minutes – Result green/red.
Head types: C&P20 A/M/P, C&P14, CPP and TH with simply reports.
C&P20 A Scripts
Preconditions:
Nozzle 1069 and 1235 Calibration Part
BE-sensor voltage and z-heights
Holding circuit (sealed nozzles)
Nozzle spring
Z-Axis movement
Air & vacuum with head sensors