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4 Technical Training SIPLACE TX-Series 10/2016 Table of Contents 5.1.2.3 Vacuum CPP Holding Circuit .. 55 5.1.2.4 Pressure Regulator Valve (PRV) .. 55 5.1.2.5 Intermediate Distributor .. 56 5.1.2.6 Vacuum Valve Boa…
3Technical Training SIPLACE TX-Series 10/2016
Table of Contents
Table of Contents
1 Machine Safety.. 9
1.1 Machine Safety.. 9
1.2 Warning Labels - General.. 10
1.3 High temperatures related to C&P20 A/M/P/M2 Head, X-Feeder 8mm and Smart-
Feeder 4mmX / 8mmX.. 11
1.4 High temperature related to MHCU.. 11
1.5 ESD Guidelines.. 12
1.6 Excercise: Machine Safety.. 12
2 Machine Basic Overview.. 15
2.1 Introduction.. 15
2.2 Machine Overview.. 17
2.3 Overview main components.. 18
2.4 Machine Configuration.. 21
2.5 Special Features.. 24
2.6 Excercise: TX Machine Basic Overview.. 25
3 Setting Up the Machine.. 29
3.1 Setting up the TX Machine.. 29
3.2 Setting up the TX Machine - Calibrations.. 32
3.3 Setting up the TX Machine – Tools.. 33
3.4 Excercise: Setting up the machine.. 33
4 Gantry System.. 37
4.1 Overview.. 37
4.2 Reference Run.. 39
4.3 Calibration after Repair and Adjustment.. 41
4.3.1 Explanation of main Gantry Calibrations.. 41
4.3.2 Conducting Calibrations.. 42
4.4 PCBs.. 43
4.5 Control and Communication Overview.. 45
4.5.1 Gantry System - Travel Ranges and Speed Monitoring.. 46
4.6 Analyze.. 47
4.7 Main Parts Exchange / Setting / Calibration.. 47
4.8 Gantry System and Base Machine - Overview Maintenance.. 48
4.9 Excercise: TX Gantry System.. 48
5 Placement Heads.. 51
5.1 CPP Head.. 51
5.1.1 Overview.. 51
5.1.1.1 Overview.. 51
5.1.1.2 Technical Data.. 52
5.1.2 Main Parts/Unit Overview.. 53
5.1.2.1 Star.. 53
5.1.2.2 DP Drive.. 54
4 Technical Training SIPLACE TX-Series 10/2016
Table of Contents
5.1.2.3 Vacuum CPP Holding Circuit.. 55
5.1.2.4 Pressure Regulator Valve (PRV).. 55
5.1.2.5 Intermediate Distributor.. 56
5.1.2.6 Vacuum Valve Board.. 56
5.1.2.7 Front Plate.. 57
5.1.2.8 Component Sensor.. 57
5.1.2.9 Retract Unit.. 58
5.1.2.10 Z Axis.. 58
5.1.3 Placement Process.. 59
5.1.3.1 Placement Positions.. 59
5.1.3.2 Placement Workflow.. 60
5.1.3.3 Standard Placement Workflow.. 64
5.1.4 Vacuum System Overview.. 66
5.1.4.1 Vacuum System Function Overview.. 66
5.1.4.2 GUI – How to perform a vacuum check.. 68
5.1.5 Overview Power Control and Communication.. 69
5.1.5.1 CAN bus.. 70
5.1.5.2 MHCU General.. 70
5.1.6 Board Description.. 72
5.1.6.1 Intermediate Distributor 1 and 2.. 72
5.1.6.2 Addressing the Contactless Energy Transformer.. 73
5.1.7 Calibration.. 73
5.1.7.1 Calibration Overview.. 73
5.1.7.2 Calibration Steps.. 75
5.1.8 Analyse.. 77
5.1.8.1 Error General Information.. 77
5.1.8.2 Vacuum Error.. 78
5.1.8.3 Star Axis Problem.. 79
5.1.8.4 Z Axis Problem.. 80
5.1.8.5 DP Drive Problem.. 81
5.1.8.6 Pick Up Problem (High Reject Rate).. 82
5.1.8.7 Placement Quality Issue.. 82
5.1.9 Error List and Maintenance.. 83
5.1.9.1 Common Error List.. 83
5.1.9.2 CPP Head - Maintenance.. 85
5.1.10 Excercise: CPP Head.. 87
5.2 C&P20 P/M2 Head.. 90
5.2.1 C&P20 P Head - Overview.. 90
5.2.1.1 Overview.. 90
5.2.1.2 Technical Data*.. 91
5.2.2 Main Parts/ Unit Overview.. 92
5.2.2.1 Z Axis Drive.. 92
5.2.2.2 Z Axis.. 92
5.2.2.3 Component Sensor.. 93
5.2.2.4 Retract Unit.. 93
5.2.2.5 Star Carrier.. 94
5.2.2.6 Star Motor.. 94
5.2.2.7 DP Drive.. 95
5.2.2.8 Star.. 95
5.2.2.9 Pressure Control Valve (PRV).. 96
5.2.3 Placement Process.. 96
5.2.3.1 Placement Positions.. 96
5.2.3.2 Placement Workflow.. 97
5.2.3.3 Standard Placement Workflow.. 101
5.2.4 Vacuum System Overview.. 104
5.2.4.1 Vacuum System Function Overview.. 104
5.2.4.2 Vacuum System Main Parts.. 105
5Technical Training SIPLACE TX-Series 10/2016
Table of Contents
5.2.4.3 GUI – How to Perform a Vacuum Check.. 107
5.2.5 Power Control and Communication.. 108
5.2.5.1 CAN Bus Overview.. 109
5.2.5.2 MHCU General.. 110
5.2.5.3 DP drive Power supply.. 111
5.2.6 Board description.. 112
5.2.6.1 Intermediate Distributor Board Functions.. 112
5.2.6.2 Intermediate Distributor Board LEDs.. 113
5.2.7 Calibration.. 114
5.2.7.1 Calibration.. 114
5.2.7.2 Calibration Steps.. 116
5.2.8 Analyse.. 118
5.2.8.1 Error General Information.. 118
5.2.8.2 Vacuum Error.. 119
5.2.8.3 Star Axis Problem.. 120
5.2.8.4 Z Axis Problem.. 121
5.2.8.5 DP Drive Problem.. 122
5.2.8.6 Pick Up (Reject) Problem.. 123
5.2.8.7 Placement Quality Issue.. 123
5.2.9 Error List and Maintenance.. 124
5.2.9.1 Common Error List.. 124
5.2.9.2 Maintenance.. 125
5.2.10 Excercise: C&P20 P Head.. 127
5.3 Twin Head.. 130
5.3.1 Overview.. 130
5.3.1.1 Overview.. 130
5.3.1.2 Technical Data.. 131
5.3.1.3 Main Parts / Unit Overview.. 132
5.3.2 Reference Run.. 133
5.3.3 Placement Process.. 135
5.3.4 Vacuum System Overview.. 139
5.3.4.1 Vacuum System.. 139
5.3.4.2 Station Software Vacuum Check.. 139
5.3.5 Handling.. 140
5.3.6 Board Description.. 141
5.3.7 Calibration.. 143
5.3.7.1 Pre Calibration Procedure.. 144
5.3.7.2 Calibration Steps.. 146
5.3.8 Analyse.. 148
5.3.8.1 Error General Information.. 148
5.3.8.2 Vacuum Error.. 149
5.3.8.3 Z Axis Problem.. 149
5.3.8.4 DP Axis Problem.. 150
5.3.8.5 Nozzle Change Problem During Production.. 150
5.3.8.6 Pick Up Problem (High Reject Rate).. 151
5.3.8.7 Placement Quality Issue.. 151
5.3.9 Maintenance.. 152
5.3.10 Excercise: Twin Head.. 152
6 Component Supply.. 155
6.1 Change Over Table (COT).. 155
6.1.1 Location.. 155
6.1.2 Overview COT.. 155
6.1.3 COT Feeder Configuration.. 156
6.1.4 Height Adjustment.. 157