TR7600 SIII_Series_Maintenance_en_v_2_0_3 - 第8页

Test Research, Inc. iv TR7600 SI II Series User Guide – Maintenance Figures Figure 1: F ront View.... .... .... ..... ...... ..... .... .... ..... ..... ...... ........ ..... .... ...... ..... .... ..... .... .... ......…

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Test Research, Inc.
TR7600 SIII Series User Guide – Maintenance iii
6.1 Clean and Test All Sensors ............................................................................. 29
6.2 Lubricate Conveyor, Ball Screws and Linear Guides ...................................... 29
6.3 Clean Back Fans .............................................................................................. 31
6.4 Clean Main PC Dust Filter and Fan ................................................................. 31
6.5 Clean LCD Monitor ........................................................................................... 31
7
Q
UARTERLY
M
AINTENANCE
______________________________________ 32
7.1 Clean and Lubricate X-Y Tables ...................................................................... 32
Tools ................................................................................................ 32
7.1.1
Location of Grease Nipples ............................................................ 33 7.1.2
Ground Surface Maintenance ......................................................... 38 7.1.3
Tools Assembly ............................................................................... 38 7.1.4
Clean And Lubrication Process for Each Axis ................................ 40 7.1.5
Clean And Lubrication Process for Each Supportive Axes ............ 40 7.1.6
7.2 Check Conveyor Belt Elasticity ........................................................................ 41
7.3 Check Conveyor Spring and Lubricate ............................................................ 42
8
H
ALF
-Y
EAR
M
AINTENANCE
______________________________________ 43
8.1 Clean Fans inside Main PC ............................................................................. 43
8.2 Lubricate Clipping Pneumatic Cylinder ............................................................ 43
8.3 Change Conveyor Belt ..................................................................................... 43
9
A
NNUAL
M
AINTENANCE
_________________________________________ 46
10
A
PPENDICES
__________________________________ !
10.1 Daily, Weekly and Monthly Maintenance Record ............................................ 47
10.2 Quarterly, Half-Yearly and Annually Maintenance Record ............................. 48
Test Research, Inc.
iv TR7600 SIII Series User Guide – Maintenance
Figures
Figure 1: Front View.......................................................................................................... 2
Figure 2: Enlarged View of the Control Panel .................................................................. 3
Figure 3: Rear View .......................................................................................................... 4
Figure 4: Interior View ....................................................................................................... 5
Figure 5: Upper X-Y Table ................................................................................................ 6
Figure 6: Lower the X-Y Table .......................................................................................... 6
Figure 7: Left Side View .................................................................................................... 7
Figure 8: Right Side View ................................................................................................. 8
Figure 9: X-Ray Caution ................................................................................................... 9
Figure 10: X-Ray Hazard Caution .................................................................................... 9
Figure 11: Radiation Area ................................................................................................. 9
Figure 12: Electrical Danger ........................................................................................... 10
Figure 13: Electrical Warning ......................................................................................... 10
Figure 14: Mechanical Warning ...................................................................................... 10
Figure 15: X-Ray Warning Labels/Front Door ................................................................ 11
Figure 16: X-Ray Warning Label/Rear Door .................................................................. 11
Figure 17: X-Ray Warning Label/Right Gate .................................................................. 12
Figure 18: Mechanical Warning/Left and Right Gates ................................................... 12
Figure 19: Input Marking ................................................................................................. 12
Figure 20:XrayWarmUp.log ............................................................................................ 13
Figure 21: Properties ...................................................................................................... 13
Figure 22: Target ............................................................................................................ 14
Figure 23: WarmUp.ini .................................................................................................... 14
Figure 24: Manual warm up ............................................................................................ 15
Figure 25: Set scan information ...................................................................................... 16
Figure 26: Set scan info Dialog ...................................................................................... 16
Figure 27: Warm up button ............................................................................................. 16
Figure 28: Warm up button ............................................................................................. 17
Figure 29: Click to dismiss Overload .............................................................................. 18
Figure 30: XrayRampUp.ini ............................................................................................ 19
Figure 31: Main Power Cable Checking ......................................................................... 20
Figure 33: Main Program/HMI Window .......................................................................... 21
Figure 34: Select Test Item/ Light Buzzer ...................................................................... 21
Figure 35: Signal Tower Checking/Red/Yellow/Green .................................................. 21
Figure 36: Emergency Stop Checking ............................................................................ 22
Figure 37: Safety Lock Position ...................................................................................... 22
Figure 38: Emergency Stop ............................................................................................ 23
Figure 39: Left and Right Gate Motion Checking ........................................................... 23
Figure 40: Front Window Checking and Cleaning ......................................................... 24
Figure 41: Inside Machine/X-ray Tube & Conveyor ....................................................... 24
Test Research, Inc.
TR7600 SIII Series User Guide – Maintenance v
Figure 42: Inside Machine/Clearance ............................................................................. 25
Figure 43: Motor and Sensor Connections .................................................................... 26
Figure 43: Clean Conveyor Belt and Wheels ................................................................. 26
Figure 44: Clean Water Container of Air Control Valves ............................................... 27
Figure 32: Check Pressure of the Main Air Control Valve ............................................. 27
Figure 32: Check Key Switch Process ........................................................................... 28
Figure 45: Check Sensor Sensitivity .............................................................................. 29
Figure 46: Apply Grease to Cloth ................................................................................... 30
Figure 47: Apply Cloth to Track & Linear Guide ............................................................ 30
Figure 48: Apply Grease to Ball Screws......................................................................... 30
Figure 49: Use Air Gun to Clean Dirt and Dust .............................................................. 31
Figure 53: Small Grease Pump ...................................................................................... 32
Figure 54: Large Grease Pump ...................................................................................... 33
Figure 55: Grease Example ............................................................................................ 33
Figure 56: Locations of grease nipples of the upper table ............................................. 33
Figure 57: Upper X-Y Table/Locations of left-X-axis grease nipples ............................. 34
Figure 58: Upper X-Y Table/Locations of front-right-Y-axis grease nipples .................. 34
Figure 59: Upper X-Y Table/Locations of front-left-Y-axis grease nipples .................... 35
Figure 60: Upper X-Y Table/Locations of Z-axis grease nipples ................................... 35
Figure 61: Lower X-Y Table/Locations of left-X-axis grease nipples ............................. 36
Figure 62: Lower X-Y Table/Locations of front-Y-axis grease nipples .......................... 37
Figure 63: Lower X-Y Table/Locations of Z-axis grease nipples ................................... 37
Figure 64: Ground Surface Maintenance ....................................................................... 38
Figure 65: Tools Assembly/Step1................................................................................... 38
Figure 66: Tools Assembly/Step2................................................................................... 39
Figure 67: Tools Assembly/Step3................................................................................... 39
Figure 68: Tools Assembly/Step4................................................................................... 39
Figure 69: Clean & Lubrication Process/Remove Existing Grease ............................... 40
Figure 70: Clean & Lubrication Process/Remove Existing Grease ............................... 40
Figure 50: Sonic Tension Meter ..................................................................................... 41
Figure 51: Measure Conveyor Belt Elasticity ................................................................. 41
Figure 52: Adjust Conveyor Wheel and Screw .............................................................. 42
Figure 71: Apply Grease on Conveyor Spring ............................................................... 42
Figure 71: Loosen the Screws on Board Clamp ............................................................ 43
Figure 72: Remove Conveyor Belt ................................................................................. 44
Figure 73: Replace Conveyor Belt – Route around the Wheels .................................... 44
Figure 74: Conveyor Belt – Smooth and Rough Sides .................................................. 45
Figure 75: AXI TR7600 Series Maintenance Record for Daily, Weekly & Monthly
Maintenance.................................................................................................................... 47
Figure 76: AXI TR7600 Series Maintenance Record for Quarterly, Half-Yearly & Annually
Maintenance.................................................................................................................... 48