TR7700_SII_Maintenance_ch-v2.51_20120307 - 第6页

Test Research Inc. ii TR 7700 SII User Guid e -- Maintenance 5.5 確認燈光灰階 .................................................................................................................... 30 5.6 清潔 LCD 螢幕 ..............…

Test Research Inc.

TR7700 SII User Guide--Maintenance i

1 機器各部簡介 ________________________________________________________________________ 5

1.1 正面 .......................................................................................................................................... 5

1.2 背面 .......................................................................................................................................... 7

1.3 前上門內部 ............................................................................................................................ 9

1.4 前下門內部 ......................................................................................................................... 11

1.5 後下門內部 ......................................................................................................................... 12

2 安全標示 ____________________________________________________________________________ 13

2.1 安全標籤說明 .................................................................................................................... 13

2.2 安全標籤標示位置 .......................................................................................................... 15

3 日保養 ______________________________________________________________________________ 18

3.1 三色燈檢查 ......................................................................................................................... 18

3.2 檢查環境 ............................................................................................................................. 18

3.3 檢查電力線 ......................................................................................................................... 19

3.4 確認機體後方風扇運轉 ................................................................................................. 20

3.5 清除機台內非相關異物 ................................................................................................. 21

3.6 緊急停止裝置測試 .......................................................................................................... 22

4 周保養 ______________________________________________________________________________ 23

4.1 軟布擦拭清潔人機介面 ................................................................................................. 23

4.2 內部接頭連接確認 .......................................................................................................... 23

4.3 輸送皮帶清潔 .................................................................................................................... 25

4.4 確認 KeySwitch 停止流程致能及正常 .................................................................... 26

4.5 氣壓計清潔與保養 .......................................................................................................... 27

5 月保養 ______________________________________________________________________________ 28

5.1 清潔機體前/後下方濾網............................................................................................... 28

5.2 擦拭所有感測器灰塵及測試 ....................................................................................... 28

5.3 確認及清潔皮帶從動輪 ................................................................................................. 28

5.4 清潔機體後側風扇上灰塵 ............................................................................................ 29

Test Research Inc.

ii TR7700 SII User Guide--Maintenance

5.5 確認燈光灰階 .................................................................................................................... 30

5.6 清潔 LCD 螢幕 ................................................................................................................... 30

5.7 滾珠螺桿加潤滑保養 ...................................................................................................... 30

5.8 表面螺絲機油防鏽處理 ................................................................................................. 32

6 季保養 ______________________________________________________________________________ 33

6.1 清潔 Main PC 濾網 ........................................................................................................... 33

6.2 清潔打光箱濾網 ............................................................................................................... 33

6.3 檢查皮帶鬆緊 .................................................................................................................... 33

6.4 X-Y Table 清潔注油保養 ............................................................................................... 33

6.4.1 工具 .................................................................................................................. 33

6.4.2 注油孔 .............................................................................................................. 35

6.4.3 研磨面保養 .................................................................................................... 35

6.4.4 工具組裝 ......................................................................................................... 36

6.4.5 軌道清潔潤滑步驟 ...................................................................................... 38

7 年度保養 ____________________________________________________________________________ 39

Test Research Inc.

TR7700 SII User Guide--Maintenance iii

圖目錄

圖 1: 機台前視圖 .................................................................................................................................. 5

圖 2: 機台後視圖 .................................................................................................................................. 7

圖 3: 前上門內部機構圖 .................................................................................................................... 9

圖 4: 前下門內部機構圖 .................................................................................................................. 11

圖 5: 後下門內部機構圖 .................................................................................................................. 12

圖 6: 安全標籤–機械警示 ................................................................................................................ 13

圖 7: 安全標籤–機械危險 ................................................................................................................ 13

圖 8: 安全標籤–觸電警告 ................................................................................................................ 14

圖 9: 安全標籤–機械警告 ................................................................................................................ 14

圖 10: 安全標籤–接地保護 ............................................................................................................. 14

圖 11: 安全標籤標示位置–機械警示 .......................................................................................... 15

圖 12: 安全標籤標示位置–機械危險 .......................................................................................... 15

圖 13: 安全標籤標示位置–觸電警告–後方延長線 ................................................................ 16

圖 14: 安全標籤標示位置–觸電警告–後下門風扇區及電源插頭處 .............................. 16

圖 15: 安全標籤標示位置–機械警告–左方及右方進出板處 ............................................. 17

圖 16: 安全標籤標示位置–接地保護–門板處 ......................................................................... 17

圖 17: 三色燈檢查 - 人機介面 ....................................................................................................... 18

圖 18: 三色燈檢查 - 燈號 ................................................................................................................ 18

圖 19: 檢查電力線 .............................................................................................................................. 19

圖 20: 檢查機台後方風扇 ............................................................................................................... 20

圖 21: 清除機台內非相關異物 ...................................................................................................... 21

圖 22: 緊急停止按鈕位置 ............................................................................................................... 22

圖 23: 緊急停止裝置測試 ............................................................................................................... 22

圖 24: 軟布擦拭清潔人機介面 ...................................................................................................... 23

圖 25: 檢查主電腦及 PLC 連接線 ................................................................................................ 24

圖 26: 檢查內部感應器及馬達連接線........................................................................................ 24

圖 27: 檢查系統後方接線 ............................................................................................................... 25

圖 28: 輸送皮帶清潔 ......................................................................................................................... 26

圖 29: 確認 KeySwitch 停止流程 ................................................................................................. 26

圖 30: 確認 KeySwitch 停止流程 – 測試磁簧開關 ................................................................ 27

圖 31: 確認氣壓計壓力值 ............................................................................................................... 27

圖 32: 清潔感測器上灰塵 ............................................................................................................... 28