SM421 Maintenance Reference(Chi Ver1)_866B5 - 第3页

Samsung Component Place r SM421 Maintenance Refer ence 3.2.  每月检验 .......... ............ ............ ............ ............ ............ ............ ........... 3-10  3.2.1.  Nozzle Holder Tube .................…

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本说明书的构成
本说明书的构成 .................................................................................................. 1
主目录 .................................................................................................. 1
前言 ................................................................................................... i
有关安全问题 ................................................................................................... i
有关安全问题 .................................................................................................. ii
安全注意事項(Safety Precaution) ........................................................................iii
有关保障 ..................................................................................................ix
关于说明书 .................................................................................................. x
Page Layout yout ..............................................................................................xii
述语说明 ................................................................................................xiii
第 1 章.
维护条件 ...............................................................................................1-1
1.1.
维修维护步骤 ......................................................................................... 1-1
1.2.
作业环境及条件......................................................................................1-2
1.2.1.
对压缩气的要求事项..................................................................................1-2
1.2.2.
对电源的要求事项 .....................................................................................1-2
1.3.
维护用工具 .............................................................................................1-4
1.3.1.
Cleaning Kit (资材编号: J8100118A) ..........................................................1-4
1.3.2.
其它供应工具 ............................................................................................1-5
第 2 章.
日常检查 ...............................................................................................2-1
2.1.
吸嘴（Nozzle）......................................................................................2-1
2.2.
Feeder Base 清扫................................................................................. 2-8
2.3.
Stage Camera 清扫 ............................................................................. 2-11
2.3.1.
Cover Glass ............................................................................................2-11
2.3.2.
Camera Lens ..........................................................................................2-12
第 3 章.
定期检验 ...............................................................................................3-1
3.1.
每周检验 ............................................................................................... 3-1
3.1.1.
Nozzle Holder ...........................................................................................3-1
3.1.2.
Flying Vision..............................................................................................3-5
3.1.3.
Cover Cooling Fan Filter...........................................................................3-9
Samsung Component Placer SM421 Maintenance Reference
3.2.
每月检验 ............................................................................................. 3-10
3.2.1.
Nozzle Holder Tube.............................................................................. 3-10
3.2.2.
Vacuum Filter & Spindle........................................................................3-11
3.2.3.
压缩气部分（Air 部） ............................................................................. 3-16
3.2.4.
传送系统（Conveyor System） ............................................................. 3-25
3.2.5.
Electric Device ....................................................................................... 3-36
第 4 章.
注油方法 ............................................................................................... 4-1
4.1.
注油一般 ............................................................................................... 4-1
4.2.
注油及涂抹 ............................................................................................ 4-5
4.2.1.
Head......................................................................................................... 4-5
4.2.2.
X-Y Frame ................................................................................................ 4-6
4.2.3.
Conveyor.................................................................................................4-11
第 5 章.
消耗品的定义及更换时间 ....................................................................... 5-1
5.1.
消耗品的定义......................................................................................... 5-1
5.2.
有有效期限制，易磨损部品的交换......................................................... 5-1
第 6 章.
设备的噪音检验...................................................................................... 6-1
6.1.
噪音 ............................................................................................... 6-1
第 7 章.
控制单元检验 ......................................................................................... 7-1
7.1.
电源检点 ............................................................................................... 7-1
7.2.
控制器的检点......................................................................................... 7-2
7.2.1.
Control Rack 的电源检验.......................................................................... 7-2
7.2.2.
PC 及 VME Control Rack 检点 .............................................................. 7-3
7.3.
控制基板检验......................................................................................... 7-6
7.3.1.
CAN Master Board ................................................................................... 7-9
7.3.2.
Feeder Control Board............................................................................. 7-10
7.3.3.
Feeder Input Extension Board ................................................................7-11
7.3.4.
Head I/O Board ...................................................................................... 7-13
7.3.5.
Conveyor Control Board......................................................................... 7-16
7.3.6.
Head Illumination Board......................................................................... 7-20
7.3.7.
X7043 TWIN SERVO Board................................................................... 7-22
7.3.8.
VISION MUX. (INTERFACE) Board....................................................... 7-26
7.3.9.
PCI IO Board.......................................................................................... 7-28
7.4.
马达部分的检点 ................................................................................... 7-31
2
3
7.4.1.
X 轴 ........................................................................................................7-31
7.4.2.
Y1~2 轴...................................................................................................7-31
7.4.3.
Z1~Z6, S, W 轴 .......................................................................................7-31
7.4.4.
R1/2, R3/4, R5/6 轴 (THETA1, THETA2, THETA3) ...............................7-31
7.4.5.
Conveyor Suttle 及 Width 轴..................................................................7-32
7.4.6.
Conveyor Rail 轴.....................................................................................7-32
7.5.
Board Jumper Setting ..........................................................................7-33
7.6.
AC Servo Driver Digital Switch Setting................................................. 7-35
7.7.
R-Axis Step Motor Driver (20,000 pulse 固定)..................................... 7-35
7.8.
Conveyor Step Motor Driver(1,600 pulse 固定) ................................... 7-36
7.9.
马达的问题解决.................................................................................... 7-37
7.9.1.
X, Y, S, Z 轴及 Conveyor 宽度调节马达................................................7-37