Micron Maintenance Manual - 第7页
1 PREVENTIVE MAINTENANCE 1.1 MACHINE INFORMATION MAINTENANCE MANUAL MICRON 11/2017 7 1 PREVENTIVE MAINTENANCE 1.1 MACHINE INFORMATION The maintenance engineer should complete the following information boxes as a permanen…
6 MAINTENANCE MANUAL MICRON 11/2017
Table of Contents
1 PREVENTIVE MAINTENANCE
1.1 MACHINE INFORMATION
MAINTENANCE MANUAL MICRON 11/2017 7
1
PREVENTIVE MAINTENANCE
1.1 MACHINE INFORMATION
The maintenance engineer should complete the following information boxes as a permanent record
of the machine details.
Machine Serial Number
No:
Line Number
No:
Customer
Name:
1.1.1 Monthly Maintenance Completed
Month Engineers Name Signed Date Summary/Remarks
(Yes/No)
1
2
3
4
5
6
7
8
9
10
11
12
In the Monthly Maintenance section of this manual (Maintenance Procedure for Month 1 to 12),
each task is ticked when complete. At the end of the section is a space for Summary/Remarks, this
can be used for any observations or potential problems that may occur in the future (e.g. slight
wear on print carriage belt - new one on order).
If any comments were entered in the Summary/Remarks box in the monthly maintenance section,
enter ‘Yes’ in the last column of the table above. This indicates to the next engineer (on the follow-
ing month) of any issues that the engineer needs to be aware of. In the example above, the engin-
eer can check that the new belt has been fitted.
1 PREVENTIVE MAINTENANCE
1.2 INTRODUCTION
8 MAINTENANCE MANUAL MICRON 11/2017
1.2 INTRODUCTION
1.2.1 Safety
The following safety notices are used in this manual:
WARNING
BOARD CLAMPS. EXTREME CARE MUST BE EXERCISED WHEN WORKING IN
THE TOOLING AREA OF THE MACHINE TO AVOID INJURY. THE FOILS ON THE
FRONT AND REAR BOARD CLAMPS ARE VERY SHARP.
WARNING
HARMFUL SUBSTANCES. CLEANING WIPES AND CLEANING SOLUTIONS MAY
CONTAIN SUBSTANCES HAZARDOUS TO HEALTH. WHEN USING CLEANING
WIPES AND CLEANING SOLUTIONS THE MANUFACTURERS’ SAFETY DATA
SHEETS MUST BE STRICTLY ADHERED TO.
MANDATORY
TOXIC CHEMICALS MAY BE PRESENT. SAFETY GLOVES MUST BE WORN.
MANDATORY
TOXIC CHEMICALS MAY BE PRESENT. EYE PROTECTION MUST BE WORN.
The machine must be powered down, the isolator switch locked and the pneumatics disconnected
during maintenance procedures such as inspection/checking, cleaning and lubricating.
Where the procedure requires the machine to be powered (e.g. dimension, calibration, setting or a
belt tension check), the procedure must be carried out as stated in the relevant chapter of the
Technical Reference manual to ensure safe working practices.
1.2.2 Material Safety Data Sheets
Material Safety Data Sheets (MSDS) listing the health and safety aspects applicable to consum-
ables such as cleaning materials, oils and greases are available on request from the purchase
source.
If difficulty is experienced in obtaining any MSDS, assistance is available from ASM. Contact your
local ASM agent.
1.2.3 Philosophy
Recommended Preventive Maintenance (PM) is to be performed monthly as defined in the pro-
gramme.
There is a daily maintenance program for the machine operator which must be completed before
the monthly maintenance is started.
If any items or parts are found to be defective, please contact your local ASM agent.
The PM must be adhered to in the order that it has been presented.
1.2.4 The Preventive Maintenance Schedule
The monthly schedule consists of two modules each taking approximately 2 hours to complete.
Each process of the maintenance programme is only described in enough detail to act as guidance
to those ASM authorized personnel using it. These modules are to be carried out by ASM author-
ized personnel who have successfully completed the ASM Maintenance Course.