Micron Maintenance Manual - 第9页
1 PREVENTIVE MAINTENANCE 1.3 CLEANING AND LUBRICATION MAINTENANCE MANUAL MICRON 11/2017 9 It is recommended that this manual is stored away as the maintenance record of the machines’ ser- vice history. 1.2.5 Disposal Of …
1 PREVENTIVE MAINTENANCE
1.2 INTRODUCTION
8 MAINTENANCE MANUAL MICRON 11/2017
1.2 INTRODUCTION
1.2.1 Safety
The following safety notices are used in this manual:
WARNING
BOARD CLAMPS. EXTREME CARE MUST BE EXERCISED WHEN WORKING IN
THE TOOLING AREA OF THE MACHINE TO AVOID INJURY. THE FOILS ON THE
FRONT AND REAR BOARD CLAMPS ARE VERY SHARP.
WARNING
HARMFUL SUBSTANCES. CLEANING WIPES AND CLEANING SOLUTIONS MAY
CONTAIN SUBSTANCES HAZARDOUS TO HEALTH. WHEN USING CLEANING
WIPES AND CLEANING SOLUTIONS THE MANUFACTURERS’ SAFETY DATA
SHEETS MUST BE STRICTLY ADHERED TO.
MANDATORY
TOXIC CHEMICALS MAY BE PRESENT. SAFETY GLOVES MUST BE WORN.
MANDATORY
TOXIC CHEMICALS MAY BE PRESENT. EYE PROTECTION MUST BE WORN.
The machine must be powered down, the isolator switch locked and the pneumatics disconnected
during maintenance procedures such as inspection/checking, cleaning and lubricating.
Where the procedure requires the machine to be powered (e.g. dimension, calibration, setting or a
belt tension check), the procedure must be carried out as stated in the relevant chapter of the
Technical Reference manual to ensure safe working practices.
1.2.2 Material Safety Data Sheets
Material Safety Data Sheets (MSDS) listing the health and safety aspects applicable to consum-
ables such as cleaning materials, oils and greases are available on request from the purchase
source.
If difficulty is experienced in obtaining any MSDS, assistance is available from ASM. Contact your
local ASM agent.
1.2.3 Philosophy
Recommended Preventive Maintenance (PM) is to be performed monthly as defined in the pro-
gramme.
There is a daily maintenance program for the machine operator which must be completed before
the monthly maintenance is started.
If any items or parts are found to be defective, please contact your local ASM agent.
The PM must be adhered to in the order that it has been presented.
1.2.4 The Preventive Maintenance Schedule
The monthly schedule consists of two modules each taking approximately 2 hours to complete.
Each process of the maintenance programme is only described in enough detail to act as guidance
to those ASM authorized personnel using it. These modules are to be carried out by ASM author-
ized personnel who have successfully completed the ASM Maintenance Course.
1 PREVENTIVE MAINTENANCE
1.3 CLEANING AND LUBRICATION
MAINTENANCE MANUAL MICRON 11/2017 9
It is recommended that this manual is stored away as the maintenance record of the machines’ ser-
vice history.
1.2.5 Disposal Of Waste Materials
All waste materials including fluids and contaminated materials must be disposed of in accordance
with national, federal or local legislation.
1.2.6 Warranty
The monthly maintenance schedule must only be performed by ASM maintenance trained person-
nel to prevent damage to the machine and maintain a valid warranty.
Compliance with the preventive maintenance procedures described in this manual is an essential
element of the machine warranty policy as defined in the ‘ASM Standard Warranty Statement’.
It is highly recommended that the maintenance schedule is followed outside the warranty period to
maintain the machine in top working condition and to maintain accuracy. Extra Maintenance Manu-
als can be ordered from DEK Spares quoting the part number on the inside front and rear covers of
this manual.
1.3 CLEANING AND LUBRICATION
MANDATORY
TOXIC CHEMICALS MAY BE PRESENT. SAFETY GLOVES MUST BE WORN.
MANDATORY
TOXIC CHEMICALS MAY BE PRESENT. EYE PROTECTION MUST BE WORN.
1.3.1 Cleaner Part Numbers
Description Part Number
IPA Impregnated Wipes 115806
IPA Impregnated Swabs 115846
Plastic Spatula (white) 173737
Plastic Spatula (green) 173788
Plastic Spatula (black) Antistatic 173825
1 PREVENTIVE MAINTENANCE
1.4 MAINTENANCE PLAN
10 MAINTENANCE MANUAL MICRON 11/2017
1.3.2 Lubrication Chart
Module Description Lubricant Part Number
Camera X and Y Linear Bearing Guide Rails THK AFB Grease 141146
Omni Track Bearings Light Oil 120008
Print Carriage Linear Bearing Guide Rails THK AFB Grease 141146
Rail System Linear Bearing Guide Rails THK AFB Grease 141146
Rising Table Ballscrew THK AFB Grease 141146
Stencil Actuator Bearings Light Grease 120011
Stencil Actuator Striker Plates Light Grease 120011
Spindle Shafts THK AFB Grease 141146
Squeegee Leadscrews and Supernuts Lubricant Grease 187599
Transport Rail Ballscrews THK AFB Grease 141146
Manual Tooling Plate Light Oil 120008
1.3.3 Linear Bearings And Guide Rails
All linear bearing blocks, fitted to the machine, are greased for life and require no greasing al-
though a grease nipple may be fitted.
The linear bearing guide rails require no maintenance unless they become contaminated. In the
event of contamination, carry out the following procedure:
1. Clean the linear bearing guide rail using a plastic spatula.
2. Remove any build up of grease around the linear bearing block.
3. Apply a very thin coating of THK AFB grease along the whole length of the guide rail using a
cloth. Ensure that the three exposed faces are greased to prevent surface rust.
4. Remove any surplus grease using the cloth ensuring that there is no build up of grease near
the linear bearing block.
For locations of linear bearings, refer to the table below:
Location Linear Bearing Guide Rails Linear Bearing Blocks
Camera 3 (2 Y and 1X) 5
Paste Dispenser 2 2
Print Carriage 2 3
ProFlow 2 2
Rising Table 2 4
Transport Rails 6 6
Under Stencil Cleaner Uses the 2 Camera Y Rails 2
1.3.4 Ballscrews
The rising table and transport rail ballscrews are greased for life and require no maintenance un-
less they become contaminated. In the event of contamination, carry out the following procedure:
1. Clean the ballscrew using a plastic spatula.
2. Remove any build up of grease around the ballscrew bearing block.
3. Apply a very thin coating of THK AFB grease along the whole length of the ballscrew using a
cloth.
4. Using the cloth, remove any surplus grease near the ballscrew bearing blocks.
1.4 MAINTENANCE PLAN
This maintenance schedule is a recommended programme which should be carried out on a month
by month basis. It comprises two modules that are designed to take approximately 2 hours each to
complete.