YSP10_Mainte_E.pdf - 第127页
2. Periodic inspection check sheet A-1 1 Appendix ► Inspection check sheet Section Items Subject Operation Weekly (mm/dd) Monthly (Cleaning) Monthly (Lubrication) Note Printing head SY -axis Ball screw Guide • Is not the…
2. Periodic inspection check sheet
A-10
Appendix
►
Inspection check sheet
Section Items Subject Operation Weekly (mm/dd)
Monthly
(Cleaning)
Monthly
(Lubrication)
Note
Printing
head
SY-axis
Ball screw
Guide
• Is not there any solder adhesion.
*Dispense grease and wipe off the extra amount by condition.
/ / / / / / / / /
SZ-axis
Ball screw
Guide
Shaft guide
• Is not there any solder adhesion.
*Dispense grease and wipe off the extra amount by condition. / / / / / / / / /
Squeegee Scraping unit
• No wound, chip or wearing on the scraping unit.
• Is not there any solder adhesion.
Solder drop
prevetion plate (OP)
Solder drop prevention
plate
Is not there any solder adhesion.
/ / / / / / /
Cleaning unit
Cleaning unit
Roll paper
• Does it set correctly.
• Is the roll paper wound-up rightly.
/ / / / / / /
Head unit condition
Is not soiled the cleaner head.
/ / / / / / /
Y direction guide
• Is not there any solder adhesion.
*Dispense grease and wipe off the extra amount by condition.
/ / / / / / / / /
Blower unit
Blower hose
* Check the cracking on the hose and replace when it wears.
• Does the cleaner head swing smoothly.
/ / / / / / /
Inner filter operation
*Clean up the dirt of filter and replace when needed.
/ / / / / / /
Conveyor
unit
Conveyor transfer
belt
Contamination or scuffing
Operation
Is there any contamination, wear, or scuffing.
*Clean up when the scuffing falls on the sensor.
*Replace the belt when needed.
/ / / / / / /
PU-axis
Ball screw
Shaft guide
• Is there any foreign object or solder adhesion.
*Apply grease and wipe off excess grease when necessary.
/ / / / / / / / /
W-axis conveyor
auto width
Ball screw guide
Hexagon spline shaft guide
• Is not there any solder adhesion.
*Dispense grease and wipe off the extra amount by condition.
/ / / / / / / / /
Edge clamp Movement and dirt
• Does it move correctly.
• Is not there any solder adhesion on the edge plate.
/ / / / / / /
Board flap Movement and dirt
• Does it move correctly.
• Is there any foreign object or solder adhesion.
*Clean up the underside of the flap.
/ / / / / / /
Matrix plate Dirt
• Is not there any foreign object or solder adhesion.
/ / / / / / /
Mask vacuum
Movement
Vacuum filter
• Check that the mask vacuum runs correctly.
*Check the filter and clean up or replace when necessary.
/ / / / / / /
X-axis,
Y-axis, and
Z-axis
X1-axis, X2-axis,
and Y-axis
Ball screw
Guide
• Is not there any solder adhesion.
*Dispense grease and wipe off the extra amount by condition.
/ / / / / / / / /
Z-axis
Ball screw
Shaft guide
/ / / / / / / / /
Recognition
unit
Mask camera
Contamination of lighting
lens
• Is there any contamination on the lighting lens.
/ / / / / / /
CX-axis and CY-axis
Ball screw
Guide
• Is not there any solder adhesion.
*Dispense grease and wipe off the extra amount by condition.
Caution: CY-axis cover should be removed upon performing the
maintenance.
/ / / / / / / / /
Board camera
Lighting unit
Half mirror
Is not soiled the lighting unit or half mirror.
/ / / / / / / / /
Others
Air supply unit
Air filter
Mist filter
*Clean up the filters and replace when needed.
/ /
Controller Filter
*Clean up the filters and replace when needed.
/ /
Cooling fan Filter
(Places inside the lower panel on the front/rear side)
*Clean up the filters and replace when needed.
/ / / / / / /
2. Periodic inspection check sheet
A-11
Appendix
►
Inspection check sheet
Section Items Subject Operation Weekly (mm/dd)
Monthly
(Cleaning)
Monthly
(Lubrication)
Note
Printing
head
SY-axis
Ball screw
Guide
• Is not there any solder adhesion.
*Dispense grease and wipe off the extra amount by condition.
/ / / / / / / / /
SZ-axis
Ball screw
Guide
Shaft guide
• Is not there any solder adhesion.
*Dispense grease and wipe off the extra amount by condition. / / / / / / / / /
Squeegee Scraping unit
• No wound, chip or wearing on the scraping unit.
• Is not there any solder adhesion.
Solder drop
prevetion plate (OP)
Solder drop prevention
plate
Is not there any solder adhesion.
/ / / / / / /
Cleaning unit
Cleaning unit
Roll paper
• Does it set correctly.
• Is the roll paper wound-up rightly.
/ / / / / / /
Head unit condition
Is not soiled the cleaner head.
/ / / / / / /
Y direction guide
• Is not there any solder adhesion.
*Dispense grease and wipe off the extra amount by condition.
/ / / / / / / / /
Blower unit
Blower hose
* Check the cracking on the hose and replace when it wears.
• Does the cleaner head swing smoothly.
/ / / / / / /
Inner filter operation
*Clean up the dirt of filter and replace when needed.
/ / / / / / /
Conveyor
unit
Conveyor transfer
belt
Contamination or scuffing
Operation
Is there any contamination, wear, or scuffing.
*Clean up when the scuffing falls on the sensor.
*Replace the belt when needed.
/ / / / / / /
PU-axis
Ball screw
Shaft guide
• Is there any foreign object or solder adhesion.
*Apply grease and wipe off excess grease when necessary.
/ / / / / / / / /
W-axis conveyor
auto width
Ball screw guide
Hexagon spline shaft guide
• Is not there any solder adhesion.
*Dispense grease and wipe off the extra amount by condition.
/ / / / / / / / /
Edge clamp Movement and dirt
• Does it move correctly.
• Is not there any solder adhesion on the edge plate.
/ / / / / / /
Board flap Movement and dirt
• Does it move correctly.
• Is there any foreign object or solder adhesion.
*Clean up the underside of the flap.
/ / / / / / /
Matrix plate Dirt
• Is not there any foreign object or solder adhesion.
/ / / / / / /
Mask vacuum
Movement
Vacuum filter
• Check that the mask vacuum runs correctly.
*Check the filter and clean up or replace when necessary.
/ / / / / / /
X-axis,
Y-axis, and
Z-axis
X1-axis, X2-axis,
and Y-axis
Ball screw
Guide
• Is not there any solder adhesion.
*Dispense grease and wipe off the extra amount by condition.
/ / / / / / / / /
Z-axis
Ball screw
Shaft guide
/ / / / / / / / /
Recognition
unit
Mask camera
Contamination of lighting
lens
• Is there any contamination on the lighting lens.
/ / / / / / /
CX-axis and CY-axis
Ball screw
Guide
• Is not there any solder adhesion.
*Dispense grease and wipe off the extra amount by condition.
Caution: CY-axis cover should be removed upon performing the
maintenance.
/ / / / / / / / /
Board camera
Lighting unit
Half mirror
Is not soiled the lighting unit or half mirror.
/ / / / / / / / /
Others
Air supply unit
Air filter
Mist filter
*Clean up the filters and replace when needed.
/ /
Controller Filter
*Clean up the filters and replace when needed.
/ /
Cooling fan Filter
(Places inside the lower panel on the front/rear side)
*Clean up the filters and replace when needed.
/ / / / / / /
3. User support
A-12
Appendix
3. User support
3.1 YAMAHA Service website
The service information can be obtained using PC, through YAMAHA Service website. The followings are the
example of service informations delivered.
Items Details
Important Notice About additional/changed service information
Manual download Downloading the Operator's/maintenance manuals
Supporting items Introduction of maintenance tool list etc.
Training Schedule about the regular training
Vision recognition Recognition information for the special parts such as coils
Trouble shooting Trouble shooting information
Control wiring diagram & Air
circuit diagram
Investigation material of electrical system troubles
Maintenance parts list List of the parts subjected to maintenance
n
NOTE
The user registration is required in advance to use YAMAHA Service website. The login ID and one time password is
delivered upon completing the registration. Contact your sales representative for details of user registration.