YSP10_Mainte_E.pdf - 第128页
3. User support A-12 Appendix 3. User suppor t 3.1 Y AMAHA Service website T he service information can be obtained using PC, through Y AMAHA Service website. The follo wings are the example of service informations deliv…
2. Periodic inspection check sheet
A-11
Appendix
►
Inspection check sheet
Section Items Subject Operation Weekly (mm/dd)
Monthly
(Cleaning)
Monthly
(Lubrication)
Note
Printing
head
SY-axis
Ball screw
Guide
• Is not there any solder adhesion.
*Dispense grease and wipe off the extra amount by condition.
/ / / / / / / / /
SZ-axis
Ball screw
Guide
Shaft guide
• Is not there any solder adhesion.
*Dispense grease and wipe off the extra amount by condition. / / / / / / / / /
Squeegee Scraping unit
• No wound, chip or wearing on the scraping unit.
• Is not there any solder adhesion.
Solder drop
prevetion plate (OP)
Solder drop prevention
plate
Is not there any solder adhesion.
/ / / / / / /
Cleaning unit
Cleaning unit
Roll paper
• Does it set correctly.
• Is the roll paper wound-up rightly.
/ / / / / / /
Head unit condition
Is not soiled the cleaner head.
/ / / / / / /
Y direction guide
• Is not there any solder adhesion.
*Dispense grease and wipe off the extra amount by condition.
/ / / / / / / / /
Blower unit
Blower hose
* Check the cracking on the hose and replace when it wears.
• Does the cleaner head swing smoothly.
/ / / / / / /
Inner filter operation
*Clean up the dirt of filter and replace when needed.
/ / / / / / /
Conveyor
unit
Conveyor transfer
belt
Contamination or scuffing
Operation
Is there any contamination, wear, or scuffing.
*Clean up when the scuffing falls on the sensor.
*Replace the belt when needed.
/ / / / / / /
PU-axis
Ball screw
Shaft guide
• Is there any foreign object or solder adhesion.
*Apply grease and wipe off excess grease when necessary.
/ / / / / / / / /
W-axis conveyor
auto width
Ball screw guide
Hexagon spline shaft guide
• Is not there any solder adhesion.
*Dispense grease and wipe off the extra amount by condition.
/ / / / / / / / /
Edge clamp Movement and dirt
• Does it move correctly.
• Is not there any solder adhesion on the edge plate.
/ / / / / / /
Board flap Movement and dirt
• Does it move correctly.
• Is there any foreign object or solder adhesion.
*Clean up the underside of the flap.
/ / / / / / /
Matrix plate Dirt
• Is not there any foreign object or solder adhesion.
/ / / / / / /
Mask vacuum
Movement
Vacuum filter
• Check that the mask vacuum runs correctly.
*Check the filter and clean up or replace when necessary.
/ / / / / / /
X-axis,
Y-axis, and
Z-axis
X1-axis, X2-axis,
and Y-axis
Ball screw
Guide
• Is not there any solder adhesion.
*Dispense grease and wipe off the extra amount by condition.
/ / / / / / / / /
Z-axis
Ball screw
Shaft guide
/ / / / / / / / /
Recognition
unit
Mask camera
Contamination of lighting
lens
• Is there any contamination on the lighting lens.
/ / / / / / /
CX-axis and CY-axis
Ball screw
Guide
• Is not there any solder adhesion.
*Dispense grease and wipe off the extra amount by condition.
Caution: CY-axis cover should be removed upon performing the
maintenance.
/ / / / / / / / /
Board camera
Lighting unit
Half mirror
Is not soiled the lighting unit or half mirror.
/ / / / / / / / /
Others
Air supply unit
Air filter
Mist filter
*Clean up the filters and replace when needed.
/ /
Controller Filter
*Clean up the filters and replace when needed.
/ /
Cooling fan Filter
(Places inside the lower panel on the front/rear side)
*Clean up the filters and replace when needed.
/ / / / / / /
3. User support
A-12
Appendix
3. User support
3.1 YAMAHA Service website
The service information can be obtained using PC, through YAMAHA Service website. The followings are the
example of service informations delivered.
Items Details
Important Notice About additional/changed service information
Manual download Downloading the Operator's/maintenance manuals
Supporting items Introduction of maintenance tool list etc.
Training Schedule about the regular training
Vision recognition Recognition information for the special parts such as coils
Trouble shooting Trouble shooting information
Control wiring diagram & Air
circuit diagram
Investigation material of electrical system troubles
Maintenance parts list List of the parts subjected to maintenance
n
NOTE
The user registration is required in advance to use YAMAHA Service website. The login ID and one time password is
delivered upon completing the registration. Contact your sales representative for details of user registration.
4. YSP10 Maintenance parts
A-13
Appendix
4. YSP10 Maintenance parts
n
NOTE
The part Nos. given in this manual are the original part Nos. which were assigned to the parts when this manual was
issued. Because these part Nos. may be changed without prior notice, be sure to verify the latest part Nos. before ordering
parts.
n
NOTE
See Chapter 1, "2.2.1 Squeegee" for the consumable parts related to squeegee.
►
Maintenance parts list
Position Name Part name Part No. Note Qty
Cleaning unit
Solvent filter FILTER,SOLVENT KHT-M362E-20X 1
Blower filter INL. FILTER ELEMENT KGY-M3710-40X 1
Solvent pump PUMP KHU-M3756-01X 1
Blower hose HOSE,BLOWER KMJ-M3708-00X 1
Base unit
Air filter element FILTER ELEMENT KLC-M8506-00X 1
Oil mist filter element FILTER ELEMENT LG0-M86A2-10X 1
Main conveyor
Transfer belt BELT,CONV. KMJ-M9135-00X
Length: 1722mm
Width: 6.0mm
Belt with teeth
Common for fixed/
movable side
2
Transfer pulley (with teeth) PULLEY ASSY. KLV-M913A-A2X 5
Transfer pulley PULLEY,CONV. ASSY. KGY-M9140-A0X 3
Transfer pulley PULLEY CONV. ASSY KV7-M9140-A0X 1
Mask vacuum filter ELEMENT,SPARE KLW-M99B5-F0X 1
Edge plate PLATE,CONV. EDGE KMJ-M9166-00X 2
Extended conveyor plate CONV. PLATE ASSY. KMJ-M9111-A0X 4
Entrance/exit conveyor
Transfer belt BELT,FIX.TRANSFER KHT-M9314-01X
Length: 1000mm
Width: 7.0mm
Common for fixed/
movable side
2*
Transfer pulley PULLEY,CONV. ASSY. KGY-M9140-A0X 6*
Tip for stopper (common for
escape and exit)
STOPPER,EXIT KHW-M9272-00X 1*
Stopper cylinder (common
for escape and exit)
CYLINDER KMG-M9166-00X 1*
Extended exit conveyor
(optional)
Transfer belt TRANSFER BELT W3L KMJ-M9346-00X
Length: 1677mm
Width: 7.0mm
Common for fixed/
movable side
2
Transfer pulley PULLEY,CONV. ASSY. KGY-M9140-A0X 10
Main stopper (optional)
Tip for main stopper STOPPER KMJ-M781A-00X 1
Main stopper cylinder CYLINDER KMG-M9166-00X 1
PSC system (optional)
Solder cutter drive valve VALVE KLW-M91V1-00X
Common for pot and
syringe
1
Filter for syringe PSC FILTER,SPARE KGR-M9933-F0X
Dedicated for syringe
type
1
Board vacuum system
(optional)
Board vacuum filter FILTER,SPARE KGR-M9933-F0X 1
* These quantities account for one conveyor set (entrance or exit)