YSP10_Mainte_E.pdf - 第30页
2. Preparing for maintenance works 1-3 Chapter 1 Maintenance 2. Preparing for maintenance works T asks described in this section focus mainly on replacing parts (consumable parts) that are used to keep machine function a…
2. Preparing for maintenance works
1-2
Chapter 1 Maintenance
1.2 Importance of periodic inspections and cleaning
Periodic inspections and cleaning are extremely important maintenance tasks. Failure to perform inspections
and cleaning will prevent the machine from delivering full performance and may lead to component
mounting problems or equipment breakdowns.
Problem examples:
Dirty optical system (camera, lighting, etc.) may cause recognition errors.
Poor greasing of axes may cause abnormal noises.
Inadequate inspection of valve etc may cause failure in clamping and transferring a board.
As these examples show, failure to make inspections may lead to equipment problems. It is strongly
recommended to perform periodic inspections and cleaning to ensure the machine is used under optimal
conditions.
1.3 Importance of appropriate humidity management
The inappropriate humidity management of the machine installed floor, it triggers dew drops and may
damage the control circuit inside of machine.
Perform the following items to secure machine endurance.
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Check the temperature and humidity of your site before turning on machines
• Actuate the air conditioner, humidifier or dehumidifier to adjust the temperature and humidity
matched to the environmental condition described in "1.1 Essential conditions and working
environment", confirm the temperature and humidity of your site settle and the turn on machines.
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Use the humidifier adequetly
• Use the water without much impurity for humidifier.
• The spray type humidifier should be installed at high place enough from machines. Adjust the
amount of mist to prevent the dew drops on machine surface.
• Adjust the humidifier operation as necessary. Especially the using of humidifier in humid seasons, the
humidity may excess 80%.
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NOTE
The water without much impurity refers to that is filtered by the dedicated equipment.
The impurity amount of filtered water can be perceived by the electrical conductivity of water (S/cm);
General tap water in Japan : 100 - 400µS/cm
Filtered tap water : approx. 1 - 2µS/cm
c
CAUTION
For your humidifier, DO NOT use tap water or well water. Those water include small amount of elements as such Natrium
or Chlorine, may cause a decline of insulation, and it may damage the circuit inside of machine.
2. Preparing for maintenance works
1-3
Chapter 1 Maintenance
2. Preparing for maintenance works
Tasks described in this section focus mainly on replacing parts (consumable parts) that are used to
keep machine function and might deteriorate gradually during use. This section also describes how the
user can easily replace parts (replaceable parts) when a breakdown occurs.
2.1 Consumable parts
Choose the following parts when some parts need to be replaced after the periodic inspections.
2.1.1 Conveyor related parts
Conveyor related consumable parts
Conveyor transfer belt and board clamp units
Edge clamp plates
Conveyor transfer belts (center)
Conveyor transfer belts (entrance/exit)
Conveyor transfer belts (entrance/exit)
53401-KMJ-00
Subject to replace Part name Part No. Quantity Note
Edge clamp plate PLATLE, EDGE CLAMP
KMJ-M9166-00X 2 Judge by the worn status of the parts.
KMJ-M9166-L0X 2
Judge by the worn status of the parts.
For L650 type only.
Conveyor transfer belt
(center)
BELT, CONV. KMJ-M9135-00X 2
Judge by the worn status of the parts.
Belt size: 1722mm
Conveyor transfer belt
(entrance/exit)
TRANSFER BELT W1 KHT-M9314-01X 4
Judge by the worn status of the parts.
Belt size: 1,000mm
Common to entrance and exit
Conveyor transfer belt
Extension of exit side
(option)
TRANSFER BELT W3L KMJ-M9346-00X 2
Judge by the worn status of the parts.
Belt size: 1,677mm
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NOTE
The part Nos. given in this manual are the original part Nos. which were assigned to the parts when this manual was
issued. Because these part Nos. may be changed without prior notice, be sure to verify the latest part Nos. before ordering
parts.
2. Preparing for maintenance works
1-4
Chapter 1 Maintenance
2.1.2 Filters
Filter related consumable parts
Filter elements, fan filter and others
Filter for machine cooling fan
Mask vacuum filter
Front side of machine
Rear side of machine
Mist filter
Air filter
Blower filter element
(NL FILTER ELEMENT)
Filter for machine cooling fan
53402-KMJ-00
Subject to replace Part name Part No. Quantity Note
Mask vacuum filter ELEMENT, SPARE KlW-M99B5-F0X 3
Replace 1 or 2 years later from the
installation, when the contamination
can be seen from outside of its
cover.
Blower filter element INL. FILTER ELEMENT KGY-M3710-40X 1
Air filter for supply air FILTER ELEMENT KLC-M8506-00X 1
Replace when the contamination
can be seen from outside of its
cover.
Mist filter for source air FILTER ELEMENT LG0-M86A2-10X 1
Filter for machine cooling fan FILTER, FAN KLV-M1319-00X 2
Clean regularly, and replace when
the contamination cannot be
removed or the parts are worn.
n
NOTE
The part Nos. given in this manual are the original part Nos. which were assigned to the parts when this manual was
issued. Because these part Nos. may be changed without prior notice, be sure to verify the latest part Nos. before ordering
parts.