2500_Users_Manual- - 第25页
1749-3 OU TP U T T UBE S AI R PR E SSU RE GA UGE AI R PR E S SU RE AD JUS TME N T KN O B D IS K DR I V E BA SE I NP UT T UB E M AI N PL A TE GR OU ND W RI S T ST RA P C ONN E CT OR (o n t h e s ide ) F R O NT P AN E L E-…
1825-2
Introduction
Figure
1-1
ProMaster
2500
System
The
system
is
composed
of
two
major
parts:
1.
ProMaster
2500
handler
with
programming
electronics
2.
TaskLink
software
operating
on
a
personal
computer
(PC)
2500
Handler
TaskLink
Software
The
2500
handler
is
the
hardware
portion
of
the
system.
System
firmware
controls
the
transportation,
programming,
and
labeling
of
a
wide
variety
of
IC
device
styles
and
packages.
The
system
is
designed
to
allow
for
easy
conversion
between
IC
package
types
without
the
use
of
tools
or
time¬
consuming
adjustments.
A
single,
state-of-the-art
pick-
and-place
beam
transports
devices
for
programming
and
labeling.
The
system
is
designed
to
minimize
lead
damage
while
producing
reliable
device
throughput.
TaskLink™
Universal
Production
Automation
Software
is
the
primary
user
interface
controlling
the
operation
of
the
2500.
The
system
administrator
selects
the
configuration
parameters
necessary
to
perform
a
programming/labeling
job
and
saves
these
together
as
a
Task.
The
system
operator
simply
selects
this
Task
from
a
list
on
the
opening
screen.
The
2500
is
configured,
data
files
are
transferred,
and
devices
are
programmed,
verified,
and
labeled
in
a
single,
automated
operation.
TaskLink
supports
a
variety
of
Data
I/O
programming
products.
Some
of
the
commands
and
options
displayed
on
TaskLink's
menus
are
intended
to
be
used
with
other
products
and
not
in
the
operating
environment
of
the
2500.
Information
on
these
commands
is
available
by
pressing
Fl
to
invoke
TaskLink's
online
Help.
1-2
3/97
ProMaster
2500
User
Manual
1749-3
OUTPUT TUBES
AIR PRESSURE
GAUGE
AIR PRESSURE
ADJUSTMENT KNOB
DISK DRIVE
BASE
INPUT
TUBE
MAIN PLATE
GROUND WRIST
STRAP CONNECTOR
(on the side)
FRONT PANEL
E-STOP BUTTON
HOOD
Introduction
General
Features
This
section
describes
the
major
hardware
components
on
the
2500.
The
components
are
divided
into
three
broad
categories:
external
features,
features
under
the
hood,
and
internal
features.
Note:
Illustrations
加
this
manual
show
the
ProMaster
2500
with
an
E-stop
button,
hood
interlock
switch,
labeler
cover,
and
a
modified
hood
with
a
handle.
Handlers
with
the
dot
matrix
labeler
installed
do
not
have
these
additional
features.
External
Features
The
primary
external
features
of
the
ProMaster
2500
are
identified
in
Figure
1-2.
Figure
1-2
External
Features
of
the
2500
Front
of
2500
Disk
Drive
—
The
disk
drive
is
used
to
update
the
Mass
Storage
Module
with
operating
system
commands
and
programming
algorithms
used
by
the
programming
electronics.
Hood
—
The
hood
covers
devices
as
the
beam
transports
them
through
the
system.
Figure
1-2
shows
the
hood
in
its
operating
position
(down).
The
2500
will
not
operate
(except
when
running
diagnostics)
while
the
hood
is
raised.
Note:
A
safety
interlock
switch
under
the
hood
prevents
the
2500
from
operating
when
the
hood
is
up.
The
hood
must
be
lowered
to
the
operating
position
(shown
in
Figure
1-2)
before
the
2500
will
process
devices.
Service
personnel
are
provided
with
a
key
that
is
inserted
into
the
switch
keyhole
and
turned
to
activate
the
switch.
This
allows
them
to
service
the
handler
and
run
diagnostics
when
the
hood
is
raised.
If
a
user
lifts
the
hood
while
a
Task
is
running,
handler
motion
will
be
stopped,
but
the
power
to
the
handler
will
remain
on.
ProMaster
2500
User
Manual
3/97
1-3
Introduction
Front
Panel
—
The
front
panel
includes
an
alphanumeric
keyboard
for
text
and
data
entry,
and
a
4-line,
160-character
back-lit
display
for
communicating
prompts
to
the
operator.
This
panel
is
used
primarily
for
running
diagnostics
and
invoking
special
handler/labeler
firmware
commands.
(Refer
to
page
1-11
for
more
detailed
information.)
Output
Tube
Holders
—
By
default,
the
right
tube
holder
(tube
1)
accepts
all
devices
that
have
passed
the
programming/testing
operation.
The
left
tube
(tube
2)
holds
any
devices
that
have
not
passed
the
system
programming
and
verify
cycles.
Main
Plate
—
The
primary
surface
on
which
the
track,
beam,
and
other
components
described
above
are
mounted.
The
system
power
supply
and
controlling
electronics
boards
are
located
in
the
base,
under
the
main
plate.
Two
corner
screws
attach
the
hinged
main
plate
to
the
base.
With
these
screws
removed,
the
plate
can
be
raised
to
allow
access
to
service
the
system
electronics.
CAUTION:
To
prevent
main
plate
from
accidentally
falling
shut,
be
careful
not
to
jar
it
when
it
is
raised.
Ground
Wrist
Strap
Connector
—
The
operator's
antistatic
wrist
strap
is
inserted
in
this
connector.
CAUTION:
The
devices
being
processed
through
the
ProMaster
2500
and
components
on
Se
system's
circuit
boards
are
static
sensitive
and
may
be
damaged
by
electrostatic
discharge
(ESD).
To
help
eliminate
damage
from
ESD,
operators
and
service
personnel
should
wear
an
antistatic
wrist
strap
while
using
the
equipment.
The
wrist
strap
should
be
connected
to
the
grounding
plug.
It
should
contain
a
IM
ohm
(minimum
value)
to
10M
ohm
(maximum
value)
isolating
resistor.
Emergency
Stop
Button
(E-stop)
—
A
red
emergency
stop
button
is
located
below
the
disk
drive
on
the
right
side
of
the
front
panel.
Pressing
this
button
will
shut
off
all
input
AC
power
to
the
2500,
immediately
stopping
all
handler
movement
and
turning
the
programmer
off.
Devices
in
the
middle
of
the
programming
and
labeling
process
(those
in
programming
module
sockets
and
waiting
in
the
middle
track)
will
be
in
an
undefined
state.
All
devices
in
the
module
sockets
and
tracks
should
be
removed
from
the
2500
and
discarded.
Power
to
the
PC
is
not
affected,
but
TaskLink's
Job
Status
report
statistics
will
not
be
accurate
because
the
information
displayed
on
this
screen
includes
devices
that
were
in
the
middle
of
the
processing
cycle
when
the
power
was
turned
off.
Remove
all
devices
from
the
track
sections
and
programming
modules
before
turning
the
power
back
on.
To
restore
power,
pull
out
on
the
red
E-stop
button.
The
Task
that
was
running
when
the
button
was
pressed
must
be
restarted.
Air
Pressure
Adjustment
Knobs
—
High
and
low
pressure
can
be
adjusted
by
using
these
knobs.
High
and
low
air
pressure
are
used
to
raise
and
lower
the
beam,
pick
up
the
device,
assist
devices
into
output
tubes,
and
clamp
the
programming
module
in
place
(see
Figure
1-3).
1-4
3/97
ProMaster
2500
User
Manual