2500_Users_Manual- - 第6页

Table of Contents 5. Preventive Maintenance Theory of Operation 5-2 TaskLink 5-2 Device Processing 5-2 Optics 5-7 Switches 5-7 Motors 5-7 Solenoids 5-8 Beam and Chucks 5-8 System Air Flow 5-9 The Controller Board 5-13 Po…

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Table
of
Contents
3.
Tasks
and
Kits
What
Is
a
Task?
Overview:
Creating
a
Task
Creating
a
Task
for
a
Logic
Device
Adding
a
Task
Selecting
Database
Files
Naming
a
Task/Kit
Entering
a
Task
Description
Selecting
a
Device
Selecting
the
Data
Source
Selecting
a
Process
Selecting
Handling/Labeling
Parameters
Saving
the
Task
Other
Logic
Parameters
Creating
a
Task
for
a
Memory
Device
Selecting
a
Translation
Format
Other
Memory
Parameters
Other
TaskLink
Parameters
Setup
Menu
Options
Data
and
Program
Pull-down
Menus
Utilities
Pull-down
Menu
Options
Pull-down
Menu
Introduction
to
Kits
Selecting
Kit
Parameters
Creating
Task/Kit
Batch
Files
4.
Operation
What
Is
a
Task?
Overview:
Starting
a
New
Task
Antistatic
Precautions
Raising
the
Hood
While
a
Task
is
Running
Operating
Noise
Level
Starting
the
2500
System
Entering
Your
Password
Reconfiguring
the
System
for
a
New
Device
Configuring
the
Programming
Module
Installing
a
Programming
Module
Adjusting
the
Track
Width
Removing
and
Installing
Chucks
Adjusting
High
and
Low
Air
Pressure
Loading
Labels
Installing
Devices
in
the
Input
Track
Running
a
Task
Selecting
a
Task
Selecting
a
Database
File
Select
Process
Other
Prompts
Aligning
a
Device
to
a
PLCC
Programming
Module
Aligning
a
Device
to
a
DIP/SOIC/32-pin
PLCC
Programming
Module
System
Status
Box
Exiting
TaskLink
Introduction
to
Kits
Running
a
Kit
Adjusting
Track
Air
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ProMaster
2500
User
Manual
v
Table
of
Contents
5.
Preventive
Maintenance
Theory
of
Operation
5-2
TaskLink
5-2
Device
Processing
5-2
Optics
5-7
Switches
5-7
Motors
5-7
Solenoids
5-8
Beam
and
Chucks
5-8
System
Air
Flow
5-9
The
Controller
Board
5-13
Power
Supplies
5-13
Dot
Matrix
Label
Printer
5-15
Thermal
Label
Printer
5-17
Programming
Electronics
Boards
and
Assemblies
5-19
Conditions
Requiring
Corrective
Action
5-21
Device
Jams
5-21
Faulty
Printing
5-22
Miscellaneous
5-22
Corrective
Adjustments
5-24
Changing
Dot
Matrix
Printer
Ribbon
Cassette
5-24
Changing
Thermal
Printer
Ribbon
5-24
Adjusting
Dot
Matrix
Print
Head
Gap
5-24
Adjusting
Position
of
Print
on
Label
(Dot
Matrix
Printer)
5-25
Adjusting
Position
of
Label
on
Device
(Dot
Matrix
Printer)
5-25
Adjusting
Press
Bearings
5-26
Adjusting
Print
Position
on
the
Label
(Thermal
Printer)
5-26
Adjusting
the
Thermal
Printer
5-27
Diagnostics
5-30
Running
Diagnostic
Tests
with
the
Hood
Up
5-30
Optic
Test
5-31
Solenoid
Test
5-37
Motor
Test
5-40
Cycle
Parts
5-42
Print
Test
(Dot
Matrix
Printer)
5-46
Key/Display
Test
5-48
EEPROM
Test
5-48
Communications
Test
5-49
Programming
Electronics
Self-test
5-50
Preventive
Maintenance
Procedures
For
Operators
5-55
Daily
Procedures
5-56
Periodic
Cleaning
5-56
Replacing
the
Dot
Matrix
Printer
Ribbon
Cassette
5-57
Replacing
a
Thermal
Printer
Ribbon
5-59
Repairing
a
Torn
Thermal
Printer
Ribbon
5-60
Preventive
Maintenance
Procedures
For
Service
Technicians
5-60
Cleaning
Guidelines
5-61
Track
Adjustments
5-64
Maintenance
Intervals
5-67
vi
ProMaster
2500
User
Manual
Table
of
Contents
6.
Troubleshooting
Messages
6-1
Troubleshooting
Flow
Charts
6-6
7.
Repair
and
Replacement
Procedures
Fuse
Replacement
7-2
Programming
Electronics
Assembly
Replacement
7-3
Removing
the
PE
7-3
Installing
the
PE
Assembly
7-7
Motor
Replacement
7-7
Replacing
the
Input
Orbital
Motor
7-7
Replacing
the
Output
Orbital
Motor
7-10
Replacing
the
Print
Drive
Motor
7-11
Replacing
the
Dot
Matrix
Print
Head
7-12
Replacing
the
Thermal
Print
Head
7-13
Replacing
the
Beam
Head
Rotation
Motor
7-14
Replacing
the
Beam
Traverse
Motor
7-14
Mechanical
Assembly
Removal
7-15
Replacing
the
Input
Orbital
Tube
Clamp
7-15
Replacing
the
Output
Orbital
Tube
Clamp
7-16
Replacing
the
Programming
Module
Clamp
Air
Cylinder
7-17
Solenoid
Replacement
7-18
Replacing
a
Solenoid
7-18
Power
Supply
Replacement
7-18
Replacing
the
PE
Power
Supply
7-19
Replacing
the
Toroid
Transformer
7-19
Replacing
the
Toroid
PCB
7-19
Replacing
the
Controller
Power
Supply
7-19
Replacing
the
Labeler
Power
Supply
7-20
System
Fan
Replacement
7-20
Replacing
the
System
Fan
7-20
Controller
Board
Replacement
7-20
Replacing
the
Controller
Board
7-20
Beam
Assembly
Component
Replacement
7-21
Replacing
the
Flex
Coupler
7-21
Replacing
the
Right
Lead
Screw
Bearing
Assembly
7-22
Replacing
the
Left
Lead
Screw
Bearing
Assembly
7-23
Replacing
the
Lead
Screw
7-23
Replacing
the
Anti-backlash
Nut
7-24
Replacing
the
Beam
Gasket
7-25
Disk
Drive
Replacement
7-27
Replacing
the
Disk
Drive
7-27
Keyboard/Display
Assembly
Replacement
7-28
Replacing
the
Keyboard
/
Display
Assembly
7-28
Programming
Module
Components
Replacement
7-28
Replacing
Contacts
on
a
DIP
Module
7-28
Replacing
Contacts
on
a
PLCC
Module
7-30
Replacing
Pins
on
a
SOIC
Programming
Module
7-33
Replacing
the
Pin
Insulation
Block
7-34
Replacing
the
Programming
Block
on
a
PLCC
Module
7-36
Assembly
Drawings
7-39
ProMaster
2500
Thermal
Printer
Standard
Spares
Kit
7-64
ProMaster
2500
Advanced
Spares
Kit
7-66
ProMaster
2500
User
Manual
vii