00196478-08_MM_SX12DX12_en - 第42页
Major Maintenance Maintenance Intervals for Major Maintenance 42 Maintenance Manual SIPLACE SX1/SX2/DX1/DX2 2305 - Major - Gantry - SXDX12 V1 V2 2405 - Major - Conveyor - SXDX12 V1 3005 - Major - Noz zles/Nozzle Ma gazin…
Major Maintenance
Maintenance Intervals for Major Maintenance
Maintenance Manual SIPLACE SX1/SX2/DX1/DX2 41
5
5 Major Maintenance
Major Maintenance
5.1
5.1 Maintenance Intervals for Major Maintenance
Maintenance Intervals for Major Maintenance
1005 - Major - Trained Personnel
1100 - Filter E lements
2005 - Major - Basic Machine - SXDX12 V1 V2
2105 - Major - Component F eed-In – SXDX12 V1
2205 - Major - Optical Systems – SXDX12 V1 V2
CAUTION
Only trained personnel
These maintenance tasks may only be carried out by appropriately trained and qualified per-
sonnel.
CAUTION
Filter elements
The maintenance intervals given for inspecting and replacing the filter elements only apply to
the specified compressed air quality (see user manual). If other qualities are used, the mainte-
nance intervals should be shortened accordingly.
Maintenance tasks
Basic machine
Duration
[min]
Each
week
Every 3
months
Every 6
months
Every 12
months
Checking the safety features on machines with 1
(2) gantries.
4 (6) X
Checking and Cleaning/Replacing (if required) the
Compressed Air Filter
2X
Cleaning/Replacing the Head Exhaust Air Filter 1 X
Cleaning the Protective Covers 2 X
Checking/Cleaning/Replacing the Gas Pressure
Shock Absorbers on the Protective Covers
4X
Checking the Guide Rollers on the Protective Cov-
ers
2X
Checking the Buffers on the Protective Covers 2 X
Maintenance tasks
component docking unit
Duration
[min]
Each
week
Every 3
months
Every 6
months
Every 12
months
Function Test of Used Tape Cutter 2 X
Greasing the Tape Cutter 5 X
Greasing the Cutting Blade 2 X
Greasing the COT Insert 1 X
Greasing the Locator Bearing on the Component
Trolley for X Feeders
1X
Greasing the Centering Strip on the Component
Trolley/Feeder Table for X Feeders
1X
Maintenance tasks
Optical systems
Duration
[min]
Each
week
Every 3
months
Every 6
months
Every 12
months
Cleaning the IC and FC Cameras 4 X
Cleaning the PCB Barcode Scanner 2 X
Cleaning the Stationary 3D Sensor Module 2 X
Vacuuming the Coplan PC 2 X
Major Maintenance
Maintenance Intervals for Major Maintenance
42 Maintenance Manual SIPLACE SX1/SX2/DX1/DX2
2305 - Major - Gantry - SXDX12 V1 V2
2405 - Major - Conveyor - SXDX12 V1
3005 - Major - Nozzles/Nozzle Magazines
7005 - Major - Vacuum Pump - SX12V2 SXDX4 X34iS
9000 – Foot not e * Maintenanc e display
* see also maintenance display
9000 – Foot note ** 3 shift operation
** This value is for 3 shift operation (7500 hours of operation). Longer intervals can be planned for other
operation setups. Observe the manufacturer's maintenance manual.
See also
1.3.2 Calculation of Maintenance Intervals [ ➙ 15]
Maintenance tasks
Gantry
Duration
[min]
Each
week
Every 3
months
Every 6
months
Every 12
months
Grease and clean the X axis guide bearing 2 X*
Cleaning the Linear Guides of the X Axis 2 X
Grease and clean the Y axis guide bearing 2 X*
Cleaning the Linear Guides of the Y Axis 2 X
Cleaning the X Axis Scale 2 X
Cleaning the Y Axis Scale 2 X
Replace the loose bearing lubrication system X
axis (if present)
2X
Replace the loose bearing lubrication system Y
axis
2X*
Maintenance tasks
Conveyor
Duration
[min]
Each
week
Every 3
months
Every 6
months
Every 12
months
Adjusting the Conveyor Sides for DC 2 X
Cleaning and Preserving the Conveyor
▪ Hexagonal shafts
▪ Linear guide rails
▪ Ball screws
▪ Guide shaft
▪ Clamping surfaces (DT only)
11 X
Maintenance tasks
Nozzle magazines
Duration
[min]
Each
week
Every 3
months
Every 6
months
Every 12
months
Cleaning the Twin Nozzle Magazines 3 X
Maintenance tasks
Vacuum pump
Duration
[min]
Each
week
Every 3
months
Every 6
months
Every 12
months
Checking/Replacing the Filter Insert 15 X**
Major Maintenance
5.2.1 Tools, Consumables, Spare and Wear Parts Maintenance Tasks for Base Machine
Maintenance Manual SIPLACE SX1/SX2/DX1/DX2 43
5.2
5.2 Maintenance Tasks for Base Machine
Maintenance Tasks for Base Machine
5.2.1
5.2.1 Tools, Consumables, Spare and Wear Parts
Tools, Consumables, Spare and Wear Parts
▪ ESD wristband [00320279-xx]
▪ Lint-free cloths [03082092-xx]
▪ Set of Allen keys
▪ A weak or slightly alkaline cleaning agent
▪ Filter element 40 µm [03003717-xx]
▪ Filter element 5 μm [03050213-xx]
▪ O-ring 8.5x1.6 [03078577-xx] (for guide roller on protective covers)
▪ Gas pressure spring D3D3B90-135-430-004/230N [03086743-xx], if required
▪ Buffer cover-guide [03075364-xx], if required
▪ Pulley, complete (for flap covers) [03078561-xx], if required
▪ Service manual for your machine
5.2.2
5.2.2 Performing Maintenance Tasks
Performing Maintenance Tasks
5.2.2.1
5.2.2.1 Checking the Safety Features
Checking the Safety Features
Danger - No t functioning safety feature s
► Make sure that the placement system is switched on and the operating system has started up.
► Make sure that "Control on" is set on the placement machine. You can tell this from the main fault
indicator.
EMERGENCY STOP button
DANGER
Not functioning safety features
Not functioning safety features are dangerous.
► If any of the safety features does not function, switch off the machine immediately and se-
cure the machine against unauthorized reactivation.
► Check the EMERGENCY STOP buttons (1) for dam-
age.
► Press the Start button.
► Check if all actuated emergency stop buttons are
shown at the station software.
Check if the control system switches off immediately
when you actuate the button. A message must be dis-
played on the user interface and you should hear
compressed air blowing off.
If this is not the case, have the security circuit
checked and any damaged components replaced by
authorized personnel or the SIPLACE service team.
► Repeat this procedure for all emergency stop but-
tons.
DANGER!
Do not operate the machine while the safety circuit is de-
fective.