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Major Maintenance Maintenance Tasks for Base Machine 5.2.2 Performing Maintenance Tasks 44 Maintenance Manual SIPLACE SX1/SX2/DX1/DX2 Cover switc h Safety Switch for the Component Trolley ► Open a protect ive cover. The …
Major Maintenance
5.2.1 Tools, Consumables, Spare and Wear Parts Maintenance Tasks for Base Machine
Maintenance Manual SIPLACE SX1/SX2/DX1/DX2 43
5.2
5.2 Maintenance Tasks for Base Machine
Maintenance Tasks for Base Machine
5.2.1
5.2.1 Tools, Consumables, Spare and Wear Parts
Tools, Consumables, Spare and Wear Parts
▪ ESD wristband [00320279-xx]
▪ Lint-free cloths [03082092-xx]
▪ Set of Allen keys
▪ A weak or slightly alkaline cleaning agent
▪ Filter element 40 µm [03003717-xx]
▪ Filter element 5 μm [03050213-xx]
▪ O-ring 8.5x1.6 [03078577-xx] (for guide roller on protective covers)
▪ Gas pressure spring D3D3B90-135-430-004/230N [03086743-xx], if required
▪ Buffer cover-guide [03075364-xx], if required
▪ Pulley, complete (for flap covers) [03078561-xx], if required
▪ Service manual for your machine
5.2.2
5.2.2 Performing Maintenance Tasks
Performing Maintenance Tasks
5.2.2.1
5.2.2.1 Checking the Safety Features
Checking the Safety Features
Danger - No t functioning safety feature s
► Make sure that the placement system is switched on and the operating system has started up.
► Make sure that "Control on" is set on the placement machine. You can tell this from the main fault
indicator.
EMERGENCY STOP button
DANGER
Not functioning safety features
Not functioning safety features are dangerous.
► If any of the safety features does not function, switch off the machine immediately and se-
cure the machine against unauthorized reactivation.
► Check the EMERGENCY STOP buttons (1) for dam-
age.
► Press the Start button.
► Check if all actuated emergency stop buttons are
shown at the station software.
Check if the control system switches off immediately
when you actuate the button. A message must be dis-
played on the user interface and you should hear
compressed air blowing off.
If this is not the case, have the security circuit
checked and any damaged components replaced by
authorized personnel or the SIPLACE service team.
► Repeat this procedure for all emergency stop but-
tons.
DANGER!
Do not operate the machine while the safety circuit is de-
fective.
Major Maintenance
Maintenance Tasks for Base Machine 5.2.2 Performing Maintenance Tasks
44 Maintenance Manual SIPLACE SX1/SX2/DX1/DX2
Cover switch
Safety Switch for the Component Trolley
► Open a protective cover. The other protective cover
must be closed.
► The control must switch off immediately. A message
should appear in the station software and you should
hear compressed air emerging.
If this is not the case, have the safety circuit checked
and any damaged components replaced by author-
ized personnel or the SIPLACE Service team.
DANGER!
Do not operate the machine while the safety circuit is de-
fective.
► Check the cover switch for damage. If there is any
damage, have the cover switch replaced by author-
ized personnel or the SIPLACE Service team.
► Check if the actuator moves cleanly and effortlessly
into the switching unit (1). If this is not the case, align
the actuator and cover switch with respect to one an-
other.
► Repeat these steps for all cover switches.
Check the safety switch (1) for the component trolley:
► Remove the component trolley. A message should
immediately appear on the control panel.
If this is not the case, have the safety circuit checked
and any damaged components replaced by author-
ized personnel or the SIPLACE Service team.
DANGER!
Do not operate the machine while the safety circuit is de-
fective.
► Repeat the procedure for all locations.
Major Maintenance
5.2.2 Performing Maintenance Tasks Maintenance Tasks for Base Machine
Maintenance Manual SIPLACE SX1/SX2/DX1/DX2 45
Safety switch on bumper
Monitoring the Reject Bins
► Remove the component reject bin (2). A message should immediately appear on the control panel.
► Reinsert the component reject bin.
► Repeat the procedure for all reject bins.
NOTICE!
Only the bumpers in sectors 2 and 4 are fitted with safety
switches.
► Check the safety switch on the bumper in sector 2:
Loosen the two screws (1) fastening the cover (2) and
swing this to one side.
Loose the screw (4) fastening the bumper (3) and re-
move the bumper. A message should immediately
appear on the control panel.
If this is not the case, have the safety circuit checked
and any damaged components replaced by author-
ized personnel or the SIPLACE Service team.
DANGER!
Do not operate the machine while the safety circuit is de-
fective.
► Refit the bumper and close the cover, fixing it into
place with the two fastening screws.
► Repeat this procedure for the bumper in sector 4.
► Remove the nozzle reject bin (1). A message should
immediately appear on the control panel.
NOTICE!
Monitoring the nozzle reject bin is optional.
If no message appears, check whether this option is in-
stalled on your system.
If the option is installed and no message appears, have
the safety circuit checked and, if required, any damaged
components replaced by authorized personnel or the
SIPLACE Service team.
► Reinsert the nozzle reject bin.
NOTICE
Monitoring the component reject bin is optional.
If no message appears, check whether this option is installed on your system.
If the option is installed and no message appears, have the safety circuit checked and, if re-
quired, any damaged components replaced by authorized personnel or the SIPLACE Service
team.