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Major Maintenance 5.5.3 Performing Maintenance Tasks Maintenance Work on the Gantry Maintenance Manual SIPLACE SX1/SX2/DX1/DX2 63 5.5.3.7 5 . 5 . 3 . 7 R e p la c in g t h e L o o s e B e a r in g L u b r ic a t io n S y…
Major Maintenance
Maintenance Work on the Gantry 5.5.3 Performing Maintenance Tasks
62 Maintenance Manual SIPLACE SX1/SX2/DX1/DX2
► Repeat the greasing process on all linear guides (two lubrication nipples per gantry).
► Clean the linear guides.
(See "5.5.3.4 Cleaning the Linear Guides of the Y Axis" [ ➙ 62])
5.5.3.4
5.5.3.4 Cleaning the Linear Guides of the Y Axis
Cleaning the Linear Guides of the Y Axis
5.5.3.5
5.5.3.5 Cleaning the X Axis Scale
Cleaning the X Axis Scale
5.5.3.6
5.5.3.6 Cleaning the Y Axis Scale
Cleaning the Y Axis Scale
CAUTION!
Do not use any chemical cleaning agents!
Do not use additional lubricants. This may reduce the ser-
vice life of the bearings.The guide rails are greased suffi-
ciently by the guide carriage.
► Clean the linear guides (1) of the Y-axis thoroughly
over their entire length using lint-free cloths.
► Repeat this step for all linear guides.
CAUTION!
Always use soft cloths and minimal pressure to clean the
scales.
Dirty scales can lead to counting errors and, as a conse-
quence, to machine stoppages.
► Clean the incremental scales (1) of the X axes with a
lint-free cloth soaked in ethanol.
CAUTION!
Always use soft cloths and minimal pressure to clean the
scales.
Dirty scales can lead to counting errors and, as a conse-
quence, to machine stoppages.
► Clean the incremental scales (1) of the Y axes with a
lint-free cloth soaked in ethanol.
Major Maintenance
5.5.3 Performing Maintenance Tasks Maintenance Work on the Gantry
Maintenance Manual SIPLACE SX1/SX2/DX1/DX2 63
5.5.3.7
5.5.3.7 Replacing the Loose Bearing Lubrication System X Axis
Replacing the Loose Bearing Lubrication System X Axis
Depending on the head mount, different lubrication systems can be used.
Continuous Lubrication Systems
Head Mount up to FS02:
► If a continuous lubrication system is used (black cap
on the loose bearing roller), clean and grease the run-
ning surfaces weekly with a SIPLACE cleaning tis-
sue.
NOTICE
The lubrication system is optional on head mounts up to FS02.
To reduce the maintenance work required, you can replace the old lubrication adapter with a
modified version. An additional holder is fitted so that you can use the same lubrication system
as that used for the Y axis. Observe the technical information TI2011-11D04 "Retrofit solution
lubrication adapter X axis".
► This lubrication adapter can be used on head mounts up to FS02.
► A replacement must be done by your SIPLACE Service team only.
► Unscrew the lubrication system (1).
► Use a dry cloth to clean the rollers and running sur-
faces of the lubrication adapter.
► Move the head mount twice over the entire length.
Now clean the rollers and running surfaces of the lu-
brication adapter again.
► Unscrew the protective cap from the new lubrication
system.
CAUTION!
Take care not to distort the felt insert.
► Tighten the new lubrication system by hand.
► Repeat the procedure on the second gantry, if neces-
sary.
Major Maintenance
Maintenance Work on the Gantry 5.5.3 Performing Maintenance Tasks
64 Maintenance Manual SIPLACE SX1/SX2/DX1/DX2
Head Mount from FS03 onwards:
► Remove the protective cap from the new lubrication adapter.
► Screw the new lubrication adapter hand-tight into place.
► Attach a maintenance label next to the lubrication adapter and write down the replacement day.
► Repeat these steps for all gantries.
See also
4.3.2.2 Cleaning the X Axis Loose Bearing and Contact Surface [ ➙ 30]
This lubrication adapter can be used on head mounts
from FS03 onwards. Only these head mounts have a suit-
able hole.
NOTICE!
All head mounts on SPS-capable machines have FS03 at
least.
► Remove the old lubrication adapter (1) with a slotted
screwdriver.
NOTICE!
Use a cable tie to fix any obstructing cables at the outside
of the conduit cable clip.
CAUTION!
Do not use any chemical cleaning agents!
► Use a SIPLACE cleaning tissue to wipe the loose
bearing (1) for the X axis and its contact surface (2) .
► Move the head mount twice over the entire length.
Now clean the running surfaces of the lubrication
adapter again.
CAUTION
Take care not to distort the felt insert.