np134 mechanical reference-1.1e.pdf.pdf - 第7页

Contents – List of Current Pages Safety Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Edition 1.1) 1. About Symbols ................…

Notes:

About this Manual

Edition 1.1 iv NP-134E/134ME Mechanical

Contents

– List of Current Pages

Safety Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(Edition 1.1)

1. About Symbols.......................................................................................1

2. Safety Rules for All Machine Types.......................................................2

3. Safety Rules for Individual Machine Types............................................7

NP-1-series Machines..................................................................................................7

4. Safety Labels.........................................................................................8

5. The EMERGENCY STOP Button.........................................................11

Part 1 The Machine

1. Machine Overview.................................................(Edition 1.0) ......1-1-1

Machine Movement During Operation...................................................................1-1-1

2. Machine Components...........................................(Edition 1.0) ......1-2-1

General View.........................................................................................................1-2-1

Inside the Machine.................................................................................................1-2-3

Placing Head .........................................................................................................1-2-4

PFU-4E (for NP-134E)...........................................................................................1-2-4

PFU-5E (for NP-134ME)........................................................................................1-2-5

3. Functions of Each Part..........................................(Edition 1.0) ......1-3-1

Parts Mounting System..........................................................................................1-3-1

Parts Supply System .............................................................................................1-3-2

Vision Processing System.....................................................................................1-3-2

Panel Transport System........................................................................................1-3-2

Electrical Control System.......................................................................................1-3-3

4. Sensor Positions...................................................(Edition 1.0) ......1-4-1

Nozzle Station........................................................................................................1-4-1

X-Slide...................................................................................................................1-4-2

Y-Slide...................................................................................................................1-4-3

Head 1...................................................................................................................1-4-4

Head 2...................................................................................................................1-4-5

Panel Lifter.............................................................................................................1-4-6

In-conveyor............................................................................................................1-4-7

Main Conveyor.......................................................................................................1-4-8

Out-conveyor.........................................................................................................1-4-9

PFU Guides.........................................................................................................1-4-10

Cover...................................................................................................................1-4-11

Main body.......................................................................................................1-4-11

PFU ................................................................................................................1-4-12

Part 2 Basic Operation

1. Conveyor Width Adjustment..................................(Edition 1.0) ......2-1-1

2. Changing the Back-up Pin Position.......................(Edition 1.0) ......2-2-1

3. Attaching a PFU-4E/5E.........................................(Edition 1.0) ......2-3-1

4. Detaching a PFU-4E/5E........................................(Edition 1.0) ......2-4-1

Contents – List of Current Pages

Edition 1.1 v NP-134E/134ME Mechanical

Contents – List of Current Pages

Edition 1.1 vi NP-134E/134ME Mechanical

Part 3 Maintenance

1. Cleaning................................................................(Edition 1.0) ......3-1-1

1.1 Cleaning the Nozzle (Weekly) .........................................................................3-1-1

1.2 Cleaning the Filter Inside the Nozzle Sleeve of(Weekly).................................3-1-2

1.3 Cleaning the Nozzle Fluorescent Seal (Monthly).............................................3-1-3

1.4 Emptying the Reject Parts Box (Every 8 Hours)..............................................3-1-4

1.5 Cleaning the Parts Camera Prism (Monthly)...................................................3-1-5

1.6 Emptying the PFU Waste Tape Box (Every 2 Hours)......................................3-1-7

1.7 Cleaning the Filter Regulator (Monthly)...........................................................3-1-8

1.8 Cleaning the Inside of the Machine (Weekly)..................................................3-1-9

1.9 Cleaning the Nozzle Shaft (Every 1000 Hours).............................................3-1-10

1.10 Cleaning the Y-axis Motor Cooling Fan Filter (Monthly)..............................3-1-12

Cleaning Check Points ........................................................................................3-1-13

2. Lubrication.............................................................(Edition 1.1) ......3-2-1

Precautions During Lubrication..............................................................................3-2-1

Types of Lubricants ...............................................................................................3-2-1

Grease Gun Kit......................................................................................................3-2-2

Lubrication Instructions..........................................................................................3-2-3

2.1 XY-Robot Lubrication (Y-axis LM Guide).........................................................3-2-4

2.2 In-conveyor Lubrication ...................................................................................3-2-5

2.3 Out-conveyor Lubrication.................................................................................3-2-6

2.4 Main Conveyor Lubrication..............................................................................3-2-7

2.5 Head Index Lubrication....................................................................................3-2-8

2.6 Nozzle Station Lubrication...............................................................................3-2-9

2.7 Z-axis Lubrication ..........................................................................................3-2-10

2.8 PFU’s Tape Cutter Lubrication ......................................................................3-2-11

2.9 PFU’s Caster Lubrication...............................................................................3-2-12

Lubrication Check Points.....................................................................................3-2-13

3. Replacing Consumable Parts................................(Edition 1.0) ......3-3-1

3.1 Replacing Nozzles...........................................................................................3-3-1

3.2 Replacing the Nozzle's Fluorescent Seal ........................................................3-3-2

3.3 Replacing the Mark Camera Lamp..................................................................3-3-4

3.4 Conveyor Belt Replacement............................................................................3-3-5

3.5 Parts Camera UV Lamp Replacement ............................................................3-3-7

3.6 Replacing the Filter Regulator.........................................................................3-3-9

3.7 Replacing the Vacuum Pump (Every 1000 Hours)........................................3-3-10

3.8 Replacing the PFU Photo Link Board Fuse...................................................3-3-12

4. Adjustment............................................................(Edition 1.0) ......3-4-1

4.1 Adjusting the Conveyor Sensor Delay Times..................................................3-4-1

Part 4 Setup

1. Leveling the Machine............................................(Edition 1.0) ......4-1-1

2. Connecting the Air.................................................(Edition 1.0) ......4-2-1

3. Electric Power Supply & Transformer Wiring........(Edition 1.0) ......4-3-1

4. Connecting the Data Cable...................................(Edition 1.0) ......4-4-1