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Contents – List of Current Pages Edition 1.1 vi NP-134E/134ME Mechanical Part 3 Maintenance 1. Cleaning ................................................................(Edition 1.0) ......3-1-1 1.1 Cleaning the Nozzle (W…

Contents

– List of Current Pages

Safety Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(Edition 1.1)

1. About Symbols.......................................................................................1

2. Safety Rules for All Machine Types.......................................................2

3. Safety Rules for Individual Machine Types............................................7

NP-1-series Machines..................................................................................................7

4. Safety Labels.........................................................................................8

5. The EMERGENCY STOP Button.........................................................11

Part 1 The Machine

1. Machine Overview.................................................(Edition 1.0) ......1-1-1

Machine Movement During Operation...................................................................1-1-1

2. Machine Components...........................................(Edition 1.0) ......1-2-1

General View.........................................................................................................1-2-1

Inside the Machine.................................................................................................1-2-3

Placing Head .........................................................................................................1-2-4

PFU-4E (for NP-134E)...........................................................................................1-2-4

PFU-5E (for NP-134ME)........................................................................................1-2-5

3. Functions of Each Part..........................................(Edition 1.0) ......1-3-1

Parts Mounting System..........................................................................................1-3-1

Parts Supply System .............................................................................................1-3-2

Vision Processing System.....................................................................................1-3-2

Panel Transport System........................................................................................1-3-2

Electrical Control System.......................................................................................1-3-3

4. Sensor Positions...................................................(Edition 1.0) ......1-4-1

Nozzle Station........................................................................................................1-4-1

X-Slide...................................................................................................................1-4-2

Y-Slide...................................................................................................................1-4-3

Head 1...................................................................................................................1-4-4

Head 2...................................................................................................................1-4-5

Panel Lifter.............................................................................................................1-4-6

In-conveyor............................................................................................................1-4-7

Main Conveyor.......................................................................................................1-4-8

Out-conveyor.........................................................................................................1-4-9

PFU Guides.........................................................................................................1-4-10

Cover...................................................................................................................1-4-11

Main body.......................................................................................................1-4-11

PFU ................................................................................................................1-4-12

Part 2 Basic Operation

1. Conveyor Width Adjustment..................................(Edition 1.0) ......2-1-1

2. Changing the Back-up Pin Position.......................(Edition 1.0) ......2-2-1

3. Attaching a PFU-4E/5E.........................................(Edition 1.0) ......2-3-1

4. Detaching a PFU-4E/5E........................................(Edition 1.0) ......2-4-1

Contents – List of Current Pages

Edition 1.1 v NP-134E/134ME Mechanical

Contents – List of Current Pages

Edition 1.1 vi NP-134E/134ME Mechanical

Part 3 Maintenance

1. Cleaning................................................................(Edition 1.0) ......3-1-1

1.1 Cleaning the Nozzle (Weekly) .........................................................................3-1-1

1.2 Cleaning the Filter Inside the Nozzle Sleeve of(Weekly).................................3-1-2

1.3 Cleaning the Nozzle Fluorescent Seal (Monthly).............................................3-1-3

1.4 Emptying the Reject Parts Box (Every 8 Hours)..............................................3-1-4

1.5 Cleaning the Parts Camera Prism (Monthly)...................................................3-1-5

1.6 Emptying the PFU Waste Tape Box (Every 2 Hours)......................................3-1-7

1.7 Cleaning the Filter Regulator (Monthly)...........................................................3-1-8

1.8 Cleaning the Inside of the Machine (Weekly)..................................................3-1-9

1.9 Cleaning the Nozzle Shaft (Every 1000 Hours).............................................3-1-10

1.10 Cleaning the Y-axis Motor Cooling Fan Filter (Monthly)..............................3-1-12

Cleaning Check Points ........................................................................................3-1-13

2. Lubrication.............................................................(Edition 1.1) ......3-2-1

Precautions During Lubrication..............................................................................3-2-1

Types of Lubricants ...............................................................................................3-2-1

Grease Gun Kit......................................................................................................3-2-2

Lubrication Instructions..........................................................................................3-2-3

2.1 XY-Robot Lubrication (Y-axis LM Guide).........................................................3-2-4

2.2 In-conveyor Lubrication ...................................................................................3-2-5

2.3 Out-conveyor Lubrication.................................................................................3-2-6

2.4 Main Conveyor Lubrication..............................................................................3-2-7

2.5 Head Index Lubrication....................................................................................3-2-8

2.6 Nozzle Station Lubrication...............................................................................3-2-9

2.7 Z-axis Lubrication ..........................................................................................3-2-10

2.8 PFU’s Tape Cutter Lubrication ......................................................................3-2-11

2.9 PFU’s Caster Lubrication...............................................................................3-2-12

Lubrication Check Points.....................................................................................3-2-13

3. Replacing Consumable Parts................................(Edition 1.0) ......3-3-1

3.1 Replacing Nozzles...........................................................................................3-3-1

3.2 Replacing the Nozzle's Fluorescent Seal ........................................................3-3-2

3.3 Replacing the Mark Camera Lamp..................................................................3-3-4

3.4 Conveyor Belt Replacement............................................................................3-3-5

3.5 Parts Camera UV Lamp Replacement ............................................................3-3-7

3.6 Replacing the Filter Regulator.........................................................................3-3-9

3.7 Replacing the Vacuum Pump (Every 1000 Hours)........................................3-3-10

3.8 Replacing the PFU Photo Link Board Fuse...................................................3-3-12

4. Adjustment............................................................(Edition 1.0) ......3-4-1

4.1 Adjusting the Conveyor Sensor Delay Times..................................................3-4-1

Part 4 Setup

1. Leveling the Machine............................................(Edition 1.0) ......4-1-1

2. Connecting the Air.................................................(Edition 1.0) ......4-2-1

3. Electric Power Supply & Transformer Wiring........(Edition 1.0) ......4-3-1

4. Connecting the Data Cable...................................(Edition 1.0) ......4-4-1

Safety Guidelines

Fuji machines are designed and produced with safety as

one of our main considerations. However, even a

perfectly designed machine can be damaged, or someone

can still be injured if the user does not follow the safety

rules. It is the responsibility of the user to make sure all

safety rules are followed during operation and

maintenance.

Be sure to read these safety rules before operating the

machine. Keep this manual close to hand when

operating the machine.